IP Library Granted Patent US 9,486,733
Granted Patent B2
US 9,486,733 · App. 14/935,959 · Granted Nov 8, 2016

Liquid, slurry and flowable powder adsorption/absorption method utilizing waste heat for on-board recovery and storage of CO

Inventor: Esam Zaki Hamad (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
B01D53/1475B01D53/1425B01D53/1493B01D53/92F01N3/02F01N3/04F01N3/0857B01D2252/20421B01D2257/504B01D2258/01B01D2259/4566F01N2240/02F01N2240/26F01N2570/10Y02C10/06Y02T10/20
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Quick Facts
Patent No.
US 9,486,733
App. No.
14/935,959
Granted
Nov 8, 2016
Kind
B2
Abstract

A method and system are described for on-board treatment of an exhaust stream containing CO 2 emitted by a hydrocarbon-fueled internal combustion engine (ICE) used to power a vehicle in order to reduce the amount of CO 2 discharged into the atmosphere which include: a. a treatment zone on board the vehicle containing a capture agent that is a liquid, a slurry or a finely divided flowable solid having a predetermined capacity for extracting CO 2 from the exhaust stream, the treatment zone having an inlet for admitting the exhaust gas stream and an outlet for passage of a treated exhaust stream to contact the capture agent having a reduced CO 2 content, the treatment zone including a heat exchanger with an inlet for receiving the hot exhaust gas stream from the ICE for passage in heat exchange relation with the capture agent to release CO 2 and regenerate the capture agent, and an outlet for the cooled exhaust gas stream, the treatment zone having a CO 2 discharge outlet for CO 2 released from the regenerated capture agent; b. a compression zone in fluid communication with the CO 2 discharge outlet from the treatment zone, the compression zone including one or more compressors for reducing the volume of the CO 2 ; c. a storage zone for receiving the compressed CO 2 for temporary storage on board the vehicle; d. an exhaust gas conduit in fluid communication with the treated exhaust gas stream outlet from the treatment zone; and e. at least one waste heat recovery zone for recovery of heat energy from the exhaust gas stream, the ICE cooling system and/or directly from the ICE for conversion to electrical or mechanical energy.

Claims (48)

1. A method for reducing the amount of CO 2 discharged into the atmosphere with the exhaust gas stream emitted by an internal combustion engine (ICE) used to power a vehicle, the method comprising:

a. circulating a CO 2 capture agent between an absorption zone and a regeneration zone;

b. cooling the exhaust gas stream and contacting the cooled exhaust gas stream with the CO 2 capture agent in the absorption zone on board the vehicle, the capture agent having a predetermined capacity to extract CO 2 from the exhaust stream;

c. discharging a treated exhaust gas stream having a reduced CO 2 content into the atmosphere;

d. measuring the CO 2 level remaining in the treated exhaust gas stream and comparing the value of the measured level to a predetermined limiting value corresponding to the predetermined capacity of the CO 2 capture agent;

e. discontinuing the contact of the exhaust gas stream with the capture agent when the concentration of the CO 2 extracted by the capture agent has reached the predetermined limiting value of (c);

f. heating the CO 2 capture agent to release the extracted CO 2 and regenerate the capture agent;

g. recovering an essentially pure CO 2 gas stream;

h. compressing the recovered CO 2 gas on board the vehicle to reduce its volume; and

i. temporarily storing the compressed CO 2 on board the vehicle.

2. A method for reducing the amount of CO 2 discharged into the atmosphere with the exhaust gas stream emitted by an internal combustion engine (ICE) used to power a vehicle, the method comprising:

a. circulating a CO 2 capture agent between an absorption zone and a regeneration zone;

b. cooling the exhaust gas stream and contacting the cooled exhaust gas stream with the CO 2 capture agent in the absorption zone on board the vehicle, the capture agent having a predetermined capacity to extract CO 2 from the exhaust stream;

c. discharging a treated exhaust gas stream having a reduced CO 2 content into the atmosphere;

d. discontinuing the contact of the exhaust gas stream with the capture agent when the concentration of the CO 2 extracted by the capture agent has reached a predetermined level;

e. heating the CO 2 capture agent to release the extracted CO 2 and regenerate the capture agent, wherein the CO 2 capture agent is heated by heat exchange with the hot exhaust gas stream or hot engine coolant, wherein the heat exchange occurs while the capture agent is moving;

f. recovering an essentially pure CO 2 gas stream;

g. compressing the recovered CO 2 gas on board the vehicle to reduce its volume; and

h. temporarily storing the compressed CO 2 on board the vehicle.

3. A method for reducing the amount of CO 2 discharged into the atmosphere with the exhaust gas stream emitted by an internal combustion engine (ICE) used to power a vehicle, the method comprising:

a. circulating a CO 2 capture agent between an absorption zone and a regeneration zone;

b. cooling the exhaust gas stream and contacting the cooled exhaust gas stream with the CO 2 capture agent in the absorption zone on board the vehicle, the capture agent having a predetermined capacity to extract CO 2 from the exhaust stream, wherein the CO 2 capture agent is selected from the group consisting of

a liquid absorbent,

a high boiling temperature ionic liquid,

a high boiling temperature heat transfer fluid,

a solution of an alkali metal carbonate in a high boiling temperature liquid,

an ionic liquid carbonate,

a high boiling temperature colloidal solution of small particles,

a high boiling temperature liquid with suspended solid particles,

a high boiling temperature solvent that stabilizes a carbamate of a conventional amine solute, and

a finely divided flowable solid absorbent that is contacted with the exhaust gas stream in counter-current flow relation;

c. discharging a treated exhaust gas stream having a reduced CO 2 content into the atmosphere;

d. discontinuing the contact of the exhaust gas stream with the capture agent when the concentration of the CO 2 extracted by the capture agent has reached a predetermined level;

e. heating the CO 2 capture agent to release the extracted CO 2 and regenerate the capture agent;

f. recovering an essentially pure CO 2 gas stream;

g. compressing the recovered CO 2 gas on board the vehicle to reduce its volume; and

h. temporarily storing the compressed CO 2 on board the vehicle.

4. A method for reducing the amount of CO 2 discharged into the atmosphere with the exhaust gas stream emitted by an internal combustion engine (ICE) used to power a vehicle, the method comprising:

a. circulating a CO 2 capture agent between an absorption zone and a regeneration zone;

b. cooling the exhaust gas stream and contacting the cooled exhaust gas stream with the CO 2 capture agent in the absorption zone on board the vehicle, the capture agent having a predetermined capacity to extract CO 2 from the exhaust stream;

c. measuring the CO 2 content of the exhaust stream downstream of the capture agent;

d. discharging a treated exhaust gas stream having a reduced CO 2 content into the atmosphere,

e. discontinuing the contact of the exhaust gas stream with the capture agent when the concentration of the CO 2 extracted by the capture agent has reached a predetermined level;

f. heating the CO 2 capture agent to release the extracted CO 2 and regenerate the capture agent;

g. recovering an essentially pure CO 2 gas stream;

h. compressing the recovered CO 2 gas on board the vehicle to reduce its volume; and

i. temporarily storing the compressed CO 2 on board the vehicle.

5. The method of claim 4 , in which the CO 2 content of the exhaust gas stream is reduced by at least 5%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2016
From: HAMAD, ESAM ZAKI
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 038434/0337 →
Continuity (3)
Continuation 13980453
Provisional Application 61434659 · Jan 20, 2011
Related Publication 20160059180A1 · Mar 3, 2016