Laser weakening of leather skins
A method for producing a linear weakening in a flat decorative material having a point-like or spot-like area of action progressing along a machining direction of a laser light beam on the decorative material. The decorative material is set transversely with respect to the machining direction in the area of action in order to obtain a different weakening depth profile on the left and right of the weakening line predefined by the machining direction.
1. A method for producing a linear weakening in a flat decorative material machined to form a visible side decorative covering over an opening flap of an airbag compartment in a vehicle inner trim part wherein said flat decorative material has an area of action progressing along a machining direction, comprising:
setting the flat material transversely with respect to the machining direction in the area of action in order to obtain a different weakening depth profile on a left side and a right side of a weakening line predefined by the machining direction;
machining the flat material with a laser light beam,
wherein the flat decorative material is arranged between two opposite supporting edges of a holding device wherein said two opposite supporting edges are offset in the direction of the laser light beam such that the decorative material is at an angle with respect to the machining direction to form an asymmetric weakening through the material, and
wherein a double fold is formed along the machining direction including the area of action in the flat decorative material.
2. The method of claim 1 , further comprising obtaining a different weakening depth profile on the left side and the right side of the weakening line predefined by the machining direction.
3. The method of claim 1 , further comprising forming a row of holes in the flat, decorative material using a discontinuously progressing area of action.
4. The method of claim 3 , wherein the row of holes comprise blind holes reaching toward a visible side of the flat material and open toward a rear side of the flat material.
5. The method of claim 3 , wherein each hole in the row of holes is produced by the action of a predefined number of laser light pulses having a respectively predefined energy.
6. The method of claim 5 , further comprising repeatedly producing reference holes within the row of holes for which a number and/or energy of the laser light pulses acting is controlled to a predefined machining result.
7. The method of claim 6 , wherein the machining result is predefined as a machining depth or a residual wall thickness.
8. The method of claim 1 , wherein the flat material comprises a leather or a synthetic material.