Method for operating a vertical packaging machine and vertical packaging machine
View Patent ↗According to some implementations a packaging operation is provided that includes a stage for the continuous feeding of a laminar film, a stage for the forming of the laminar film with a laminar tube being obtained, and a drive stage in which by means of at least two drive belts the movement of the laminar tube is caused. The packaging operation also includes a control operation in which the position of the drive belt in relation to the forming tool is controlled when slippage or risk of slippage of at least one of the drive belts with respect to the laminar tube is detected.
1. A method for operating a vertical packaging machine while the packaging machine is producing packages, the method comprising:
forming a laminar film into a laminar tube by use of a forming tool,
advancing the laminar tube through the vertical packaging machine by use of at least first and second drive belts arranged facing each other,
detecting when a slippage or a risk of slippage of at least one of the first and second drive belts in relation to the laminar tube occurs; and
automatically moving the first drive belt towards or away from the forming tube while the laminar tube is being advanced through the vertical packaging machine when slippage or risk of slippage of the first drive belt in relation to the laminar tube is determined,
automatically moving the second drive belt towards or away from the forming tube while the laminar tube is being advanced through the vertical packaging machine when slippage or risk of slippage of the second drive belt in relation to the laminar tube is determined,
wherein detecting the slippage or risk of slippage between the first drive belt and the laminar tube and detecting the slippage or risk of slippage between the second drive belt and the laminar tube comprises:
measuring an actual advancement of the laminar tube while the packaging machine is producing packages,
measuring an advancement of the first drive belt and of the second drive belt while the packaging machine is producing packages,
while the packaging machine is producing packages, comparing the actual advancement measurement of the laminar tube with the advancement measurement of each of the first drive belt and of the second drive belt,
while the packaging machine is producing packages, determining that there is slippage or a risk of slippage between the first drive belt and the laminar tube if the actual advancement measurement of the laminar tube and the advancement measurement of the first drive belt are different or if the difference between the actual advancement measurement of the laminar tube and the advancement measurement of the first drive belt is greater than a predetermined value,
while the packaging machine is producing packages, determining that there is slippage or a risk of slippage between the second drive belt and the laminar tube if the actual advancement measurement of the laminar tube and the advancement measurement of the second drive belt are different or if the difference between the actual advancement measurement of the laminar tube and the advancement measurement of the second drive belt is greater than the predetermined value.
2. A method for operating a vertical packaging machine while the packaging machine is producing packages, the method comprising:
forming a laminar film into a laminar tube by use of a forming tool,
advancing the laminar tube through the vertical packaging machine by use of at least first and second drive belts arranged facing each other,
detecting when a slippage or a risk of slippage of at least one of the first and second drive belts in relation to the laminar tube occurs; and
automatically moving the first drive belt towards or away from the forming tube while the laminar tube is being advanced through the vertical packaging machine when slippage or risk of slippage of the first drive belt in relation to the laminar tube is determined,
automatically moving the second drive belt towards or away from the forming tube while the laminar tube is being advanced through the vertical packaging machine when slippage or risk of slippage of the second drive belt in relation to the laminar tube is determined,
wherein detecting the slippage or risk of slippage between the first drive belt and the laminar tube and detecting the slippage or risk of slippage between the second drive belt and the laminar tube comprises:
obtaining a first distance measurement between the first drive belt and the forming tool while the packaging machine is producing packages,
obtaining a second distance measurement between the second drive belt and the forming tool while the packaging machine is producing packages,
comparing the first distance measurement with a predetermined distance value while the packaging machine is producing packages,
comparing the second distance measurement with the predetermined distance value while the packaging machine is producing packages,
determining while the packaging machine is producing packages that there is slippage or the risk of slippage between the first belt and the laminar tube if the first distance measurement and the predetermined measurement value are different,
determining while the packaging machine is producing packages that there is slippage or the risk of slippage between the second belt and the laminar tube if the second distance measurement and the predetermined measurement value are different.
3. A method according to claim 2 , further comprising, upon determining that there is slippage or the risk of slippage between the first belt and the laminar tube and while the packaging machine is producing packages, moving the first drive belt towards or away from the forming tool until the predetermined distance is reached, and upon determining that there is slippage or the risk of slippage between the second belt and the laminar tube and while the packaging machine is producing packages, moving the second drive belt towards or away from the forming tool until the predetermined distance is reached.
4. A method for operating a vertical packaging machine comprising:
forming a laminar film into a laminar tube by use of a forming tool,
advancing the laminar tube through the vertical packaging machine by use of at least two drive belts arranged facing each other,
detecting when a slippage or a risk of slippage of at least one of the drive belts in relation to the laminar tube occurs; and
automatically moving the drive belt towards or away from the forming tube while the laminar tube is being advanced through the vertical packaging machine when slippage or risk of slippage of at least one of the drive belt in relation to the laminar tube is determined wherein each drive belt constitutes a part of an advance module, the method further comprising a vacuum operation during which a vacuum is induced between the drive belt and the laminar tube by means of at least one vacuum pump so that the corresponding drive belt holds and drives the laminar tube, slippage of the corresponding drive belt in relation to the laminar tube is detected automatically, the actual advance of the laminar tube and the advance of the drive belt being measured and it being determined that there is slippage if the two values are different or if the difference between the two values is greater than a predetermined value a vacuum level being measured and it being determined that there is a risk of slippage if the vacuum level measured is smaller than a predetermined vacuum level, and the distance between the respective advance module and the forming tool is measured, the distance measured being compared with a predetermined distance, the power with which the vacuum pump creates the vacuum increases in the event that the distance measured is substantially equal to the predetermined distance.
5. A method according to claim 4 , wherein once a movement without slippage of the laminar tube in relation to the forming tool has been ensured, after increasing the power of the vacuum pump, the respective advance module is moved away by a distance in relation to the forming tool.
6. A method according to claim 5 , wherein if the distance is substantially equal to a predetermined distance, the power of the pump is reduced to a predetermined value.
7. A method according to claim 6 , wherein the position of each of the advance modules relative to the forming tool is driven by a displacement module, the method further comprising a start-up operation that includes comparing a measured force the displacement module is exerting on the forming tool through the respective advance module with a predetermined force, with the result that in the event of said measured force being smaller than the predetermined force, the displacement module is operated and moves the respective advance module towards the forming tool until the measured force reaches substantially the value of the predetermined force, and wherein once the force exerted by the displacement module reaches substantially the value of the predetermined force, the displacement module is operated and moves the advance module in an opposite direction, the advance module being moved away by a predetermined distance from the forming tool.