IP Library Granted Patent US 9,518,596
Granted Patent B2
US 9,518,596 · App. 14/454,471 · Granted Dec 13, 2016

Pivot-fit frame, system and method for photovoltaic modules

Inventors: Jack Raymond West (San Rafael, CA); Tyrus Hawkes Hudson (San Rafael, CA); Nathaniel Coleman (San Rafael, CA)
Assignee: SolarCity Corporation
F16B5/0004F24J2/525F24J2/5211F24J2/5245F24J2/5247F24J2/5262F24J2/5264H02S20/23H02S20/24F24J2002/5292Y02B10/12Y02E10/47Y10T403/32606Y10T403/70
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Quick Facts
Patent No.
US 9,518,596
App. No.
14/454,471
Granted
Dec 13, 2016
Kind
B2
Abstract

A system and apparatus are disclosed including PV modules having a frame allowing quick and easy assembling of the PV modules into a PV array in a sturdy and durable manner. In examples of the present technology, the PV modules may have a grooved frame where the groove is provided at an angle with respect to a planar surface of the modules. Various couplings may engage within the groove to assemble the PV modules into the PV array with a pivot-fit connection. Further examples of the present technology operate with PV modules having frames without grooves, or with PV modules where the frame is omitted altogether.

Claims (9)

1. An interlock for securing a first photovoltaic module to a second photovoltaic module, comprising:

(a) a first module receiving portion that receives the first photovoltaic module therein, the first module receiving portion having a first top panel, a first bottom panel and a first rear stop extending upwardly from the first bottom panel to the first top panel, a first riser extending upwardly from the first bottom panel, wherein the first riser engages with a bottom surface of the first photovoltaic module, and a seat extending downwardly from the first bottom panel, the seat comprising a vertical portion with a horizontal portion extending therefrom, wherein the first bottom panel and the seat are formed from a continuous piece of material, and wherein the first bottom panel and the seat define a slot therebetween; and

(b) a second module receiving portion that receives the second photovoltaic module therein, the second module receiving portion having a second top panel, a second bottom panel and a second rear stop extending upwardly from the second bottom panel to the second top panel, and a sliding flange extending therefrom, wherein the second top panel, second bottom panel, second rear stop and sliding flange are formed from a continuous piece of material,

wherein the sliding flange on the second module receiving portion is slidable within the slot on the first module portion to vary the lateral distance between the first and second photovoltaic modules, such that the first and second module receiving portions interlock together, and

wherein the first module receiving portion further comprises a lip extending vertically from the horizontal portion of the seat that prevents the sliding flange on the second module receiving portion from being fully removed from the slot.

2. The interlock of claim 1 , wherein each of the first and second rear stops abut one another when the sliding flange on the second module receiving portion is fully inserted into the slot on the first module receiving portion.

3. The interlock of claim 1 , wherein the second module receiving portion further comprises a second riser extending upwardly from the second bottom panel, wherein the second riser engages with a bottom surface of the second photovoltaic module.

4. The interlock of claim 1 , wherein the interlock grounds the first and second modules.

5. The interlock of claim 4 , wherein the first and second modules are frameless.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2015
From: WEST, JACK RAYMOND; HUDSON, TYRUS HAWKES; COLEMAN, NATHANIEL
To: SOLARCITY CORPORATION
Reel/Frame 035451/0389 →
Continuity (6)
Continuation In Part 12830249 · Jul 2, 2010
Provisional Application 61270122 · Jul 2, 2009
Provisional Application 61255004 · Oct 26, 2009
Provisional Application 61351586 · Jun 4, 2010
Provisional Application 61866152 · Aug 15, 2013
Related Publication 20150040967A1 · Feb 12, 2015