IP Library › Granted Patent US 9,523,516
Granted Patent B2
US 9,523,516 · App. 13/142,910 · Granted Dec 20, 2016

Broadband reflectors, concentrated solar power systems, and methods of using the same

Inventors: Timothy J. Hebrink (Scandia, MN); Susannah C. Clear (Hastings, MN); Laurence R. Gilbert (Marine on St. Croix, MN); Michael F. Weber (Shoreview, MN); Ta-Hua Yu (Woodbury, MN); Daniel Ting-Yuan Chen (St. Paul, MN); Audrey A. Sherman (St. Paul, MN)
Assignee: 3M Innovative Properties Company
F24J2/1057F24J2/07F24J2/14F24J2/16F24J2/541H01L31/0547B32B7/02B32B7/12B32B15/08B32B15/082B32B15/085B32B15/088B32B15/09B32B15/18B32B15/20B32B27/283B32B27/302B32B27/304B32B27/306B32B27/308B32B27/325B32B27/34B32B27/36B32B2250/42B32B2255/10B32B2255/205B32B2307/416B32B2311/08B32B2311/12B32B2311/24B32B2311/30B32B2323/00B32B2325/00B32B2327/00B32B2331/00B32B2333/12B32B2367/00B32B2377/00B32B2383/00B32B2551/00B32B2551/08F03G6/06F24J2/00F24J2/04F24J2/06F24J2/10F24J2/24F24J2/36F24J2002/1076F24J2002/5468F24J2002/5486G02B1/04G02B1/10G02B5/085G02B5/0841G02B5/0866G02B5/0891G02B6/0011G02B17/006G02B19/0019G02B19/0042H02S20/00Y02E10/41Y02E10/45Y02E10/46Y02E10/47Y02E10/52Y10T428/24942Y10T428/3154Y10T428/3175Y10T428/31681Y10T428/31692Y10T428/31757Y10T428/31786Y10T428/31909Y10T428/31913Y10T428/31928
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Quick Facts
Patent No.
US 9,523,516
App. No.
13/142,910
Granted
Dec 20, 2016
Kind
B2
Abstract

Broadband reflectors include a UV-reflective multilayer optical film and a VIS/IR-reflective layer. In various embodiments, the VIS/IR reflective layer may be a reflective metal layer or a multilayer optical film. Concentrated solar power systems and methods of harnessing solar energy using the broadband reflectors and optionally comprising a celestial tracking mechanism are also disclosed.

Claims (39)

1. A broadband reflector comprising:

a UV-reflective multilayer optical film having a first major surface and comprising a UV-reflective optical layer stack, wherein the UV-reflective optical layer stack comprises first optical layers and second optical layers, wherein at least a portion of the first optical layers and at least a portion of the second optical layers are in intimate contact and have different refractive indexes, wherein the first optical layers comprise a first polymer and the second optical layers comprise a second polymer, and wherein neither the first polymer nor the second polymer absorb UV light in a wavelength range from 350 nanometers to 400 nanometers; and

a VIS/IR-reflective metal layer disposed on at least a portion of the first major surface.

2. The broadband reflector of claim 1 , further comprising an adhesive layer disposed on the metal layer opposite the UV-reflective multilayer optical film.

3. The broadband reflector of claim 1 , wherein the VIS/IR-reflective metal layer comprises at least one of silver, copper, stainless steel, or aluminum.

4. The broadband reflector of claim 1 , wherein at least one of the following conditions is met:

the broadband reflector has an average light reflectivity of 90 percent over a wavelength range of 300 to 400 nanometers; or

the broadband reflector has an average light reflectivity of at least 95 percent over a wavelength range of 350 to 2494 nanometers.

5. A concentrated solar power system comprising:

at least one broadband reflector according to claim 1 capable of being aligned to direct solar radiation onto a hollow receiver; and

a heat transfer fluid partially disposed within the hollow receiver.

6. The concentrated solar power system of claim 5 , further comprising an electrical generator in fluid communication with the hollow receiver.

7. The concentrated solar power system of claim 5 , further comprising a celestial tracking mechanism for the at least one broadband reflector.

8. The concentrated solar power system of claim 7 ,

wherein the celestial tracking mechanism comprises a louver pivotally mounted adjacent the hollow receiver, wherein the louver comprises the at least one broadband reflector.

9. A method of harnessing solar energy, the method comprising reflecting solar radiation using at least one broadband reflector according to claim 1 onto a hollow receiver containing a heat transfer fluid to provide a heated heat transfer fluid.

10. A method of using the broadband reflector of claim 1 , the method comprising:

adhering the broadband reflector to an existing solar reflector adapted for use in a concentrated solar power system.

11. The broadband reflector of claim 1 , wherein the UV-reflective multilayer optical film further comprises a tie layer that comprises the first major surface of the UV-reflective multilayer optical film.

12. The broadband reflector of claim 1 , wherein the UV-reflective multilayer optical film further comprises a second major surface opposite the first major surface, and wherein the UV-reflective multilayer optical film further comprises an abrasion resistant layer that forms the second major surface of the UV-reflective multilayer optical film.

13. The broadband reflector of claim 1 , wherein the UV-reflective multilayer optical film also reflects visible light.

14. A broadband reflector comprising:

a UV-reflective multilayer optical film having a first major surface and comprising a UV-reflective optical layer stack, wherein the UV-reflective optical layer stack comprises first optical layers and second optical layers, wherein at least a portion of the first optical layers and at least a portion of the second optical layers are in intimate contact and have different refractive indexes; and

a VIS/IR-reflective metal layer disposed on at least a portion of the first major surface, wherein:

(i) the first optical layers comprise a syndiotactic polystyrene and the second optical layers comprise a polydiorganosiloxane polyoxamide block copolymer; or

(ii) the first optical layers comprise a syndiotactic polystyrene and the second optical layers comprise a copolymer of tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride; or

(iii) the first optical layers comprise a polymethyl methacrylate and the second optical layers comprise a copolymer of tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride; or

(iv) the first optical layers comprise a copolymer of ethylene and a cyclic olefin and the second optical layers comprise a copolymer of tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride; or

(iv) the first optical layers comprise a copolymer of ethylene and vinyl acetate and the second optical layers comprise a copolymer of tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride.

15. The broadband reflector of claim 14 , wherein at least one of the following conditions is met:

the broadband reflector has an average light reflectivity of 90 percent over a wavelength range of 300 to 400 nanometers; or

the broadband reflector has an average light reflectivity of at least 95 percent over a wavelength range of 350 to 2494 nanometers.

16. The broadband reflector of claim 14 , wherein the UV-reflective multilayer optical film further comprises a second major surface opposite the first major surface, and wherein the UV-reflective multilayer optical film further comprises an abrasion resistant layer that forms the second major surface of the UV-reflective multilayer optical film.

17. The broadband reflector of claim 14 , wherein the UV-reflective multilayer optical film also reflects visible light.

18. A concentrated solar power system comprising:

at least one broadband reflector according to claim 14 capable of being aligned to direct solar radiation onto a hollow receiver; and

a heat transfer fluid partially disposed within the hollow receiver.

19. The broadband reflector of claim 14 , further comprising an adhesive layer disposed on the metal layer opposite the UV-reflective multilayer optical film.

20. The broadband reflector of claim 14 , wherein the VIS/IR-reflective metal layer comprises at least one of silver, copper, stainless steel, or aluminum.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2011
From: HEBRINK, TIMOTHY J.; CLEAR, SUSANNAH C.; GILBERT, LAURENCE R.; WEBER, MICHAEL F.; YU, TA-HUA; CHEN, DANIEL T.; SHERMAN, AUDREY A.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 026529/0027 →
Continuity (3)
Provisional Application 61141338 · Dec 30, 2008
Provisional Application 61178123 · May 14, 2009
Related Publication 20120011850A1 · Jan 19, 2012