Dry lubricant for conveying containers
The passage of a container along a conveyor is lubricated by applying to the container or conveyor a mixture of a water-miscible silicone material and a water-miscible lubricant. The mixture can be applied in relatively low amounts, to provide thin, substantially non-dripping lubricating films. In contrast to dilute aqueous lubricants, the lubricants of the invention provide drier lubrication of the conveyors and containers, a cleaner conveyor line and reduced lubricant usage, thereby reducing waste, cleanup and disposal problems.
1. A method for lubricating the passage of a container along a conveyor, comprising:
establishing a threshold level of coefficient of friction for the conveyor;
comparing the coefficient of friction of the conveyor to the threshold level; and
applying an undiluted lubricant composition through non-energized nozzles to at least a portion of the container-contacting surface of the conveyor or to at least a portion of the conveyor-contacting surface of the container when the coefficient of friction of the conveyor exceeds the threshold level, the lubricant composition comprising:
a. phosphate ester;
b. water-miscible silicone material; and
c. water,
wherein the lubricant composition is applied for a period of time and not applied for a period of time and the ratio of not applied:applied time is at least 10:1.
2. The method of claim 1 , wherein the lubricant composition comprises from about 0.1 to about 10 wt. % of silicone material, and wherein the silicone material comprises a silicone emulsion, finely divided silicone powder, or silicone surfactant.
3. The method of claim 1 , wherein the lubricant composition comprises from about 0.05 to about 20 wt. % phosphate ester, and wherein the phosphate ester comprises polyethylene phenol ether phosphate.
4. The method of claim 1 , wherein the mixture has a total of the alkalinity equivalent to less than about 100 ppm CaCO 3 .
5. The method according to claim 4 , wherein the total alkalinity equivalent is less than about 30 ppm CaCO 3 .
6. The method according to claim 1 , wherein the composition maintains a coefficient of friction of less than about 0.2 over the entire period of use.
7. The method of claim 6 , wherein the coefficient to friction is less than about 0.15.
8. The method of claim 1 , wherein the container is selected from the group consisting of polyethylene terephthalate, polyethylene naphthalate, glass, and metal.
9. The method of claim 1 , wherein the composition is applied only to those portions of the conveyor that will contact the containers, or only to those portions of the containers that will contact the conveyor.
10. The method of claim 1 , wherein the composition is diluted prior to applying the lubricant to at least a portion of the container-contacting surface of the conveyor or to at least a portion of the conveyor-contacting surface of the container.
11. A method for lubricating the passage of a container along a conveyor comprising applying an undiluted lubricant composition through non-energized nozzles to at least a portion of the container-contacting surface of the conveyor or at least a portion of the conveyor-contacting surface of the container, the undiluted lubricant composition comprising a mixture of a finely divided water-miscible silicone powder and phosphate ester, wherein the lubricant composition is on for a period of time and off for a period of time.
12. The method of claim 11 , wherein the ratio of off time to on time is at least 10:1.
13. The method of claim 11 , wherein the ratio of off time to on time is at least 30:1.
14. The method of claim 11 , the lubricant composition further comprising at least 50% by weight water.
15. The method of claim 11 , wherein the lubricant composition maintains a coefficient of friction of less than about 0.2 over the entire period of use.
16. The method of claim 11 , wherein the composition maintains a coefficient of friction of less than about 0.15 over the entire period of use.
17. The method of claim 11 , wherein the composition maintains a coefficient of friction of less than about 0.12 over the entire period of use.
18. The method of claim 11 , wherein the composition is diluted prior to applying the lubricant to at least a portion of the container-contacting surface of the conveyor or to at least a portion of the conveyor-contacting surface of the container.
19. The method of claim 1 further comprising preparing the lubricant by:
preparing a premix of phosphate ester and a neutralizing agent; and
mixing the premix with water-miscible silicone material.
20. The method of claim 19 , wherein the neutralizing agent comprises sodium hydroxide.
21. The method of claim 1 , wherein the threshold level of coefficient of friction is about 0.2.