Device and method for producing packages of stacked materials
The device for producing packages of stacked materials consisting of a plurality of individual signatures comprises a first conveying unit, which defines a signature path. The first conveying unit moves the signatures along the signature path into a vertical position. The device also comprises a stacking table with a support surface for supporting the signatures, which are arriving with a vertical orientation. The stacking table comprises a second conveying unit, which moves the stacked signatures in a conveying direction of the stack. A control unit switches a tilting device between an active state, in which the tilting device tilts or compresses an upper area of the stacked signatures, and an inactive state, in which the tilting device exerts no effect on the stacked signatures.
1. A device for producing packages of stacked materials in the form of blocks comprising a plurality of individual signatures, the device comprising:
a first conveying unit, which defines a signature path, wherein the first conveying unit is adapted to move separated signatures along the signature path into a substantially vertical position;
a stacking table having a support surface for supporting the signatures arriving with a substantially vertical orientation, wherein the stacking table comprises a second conveying unit, which serves to move a stack of signatures, stacked in the form of a block, in a conveying direction of the stack,
a tilting device for tilting or compressing an upper area of the stacked signatures, wherein the tilting device is arranged above the support surface and is at a predetermined vertical distance from the support surface, wherein the tilting device comprises at least one pushrod; and
a control unit, which serves to switch the tilting device between an active state, in which the tilting device tilts or compresses the upper area of the stacked signatures, and an inactive state, in which the tilting device exerts no effect on the stacked signatures.
2. The device according to claim 1 , wherein the predetermined vertical distance between the tilting device and the support surface is in the range of 6-30 cm.
3. The device according to claim 1 , wherein the at least one pushrod has a profile free of sharp projections.
4. The device according to claim 1 , wherein, when the tilting device is in the active state, the at least one pushrod is extended in the conveying direction of the stack beyond the vertical end section of the signature path, whereas, when the tilting device is in the inactive state, the at least one pushrod is retracted behind the vertical end section of the signature path and thus does not contact the signatures.
5. The device according to claim 1 , wherein the tilting device tilts the signatures in a tilting direction which corresponds to the conveying direction of the stack.
6. The device according to claim 1 , wherein the tilting device is height-adjustable.
7. The device according to claim 6 , wherein the signature path brings about a deflection of the signatures by substantially 270°.
8. The device according to claim 1 , wherein the device comprises a sensor, which is arranged in an area of the signature path upstream from the tilting device and which is adapted to detect a passage of each signature and to send a corresponding sensor signal to the control unit.
9. The device according to claim 8 , wherein the control unit is adapted to switch the tilting device into the inactive state and then back into the active state again on the basis of the sensor signal, a speed of the first conveying unit, and a distance between the sensor and the tilting device.
10. The device according to claim 8 , wherein the signature path comprises a vertical end section above the support surface, and the sensor is arranged upstream from the vertical end section and near the vertical end section.
11. A method for producing packages of stacked materials in the form of blocks comprising a plurality of individual signatures, the method comprising the following steps:
conveying separated signatures along a signature path by means of a first conveying unit and bringing the signatures into a vertical position;
setting the signatures, arriving with a vertical orientation, down onto a support surface of a stacking table to form a stack of signatures; and
conveying the stack of signatures onward by means of a second conveying unit in a conveying direction of the stack;
wherein, during the step of forming the stack of signatures, a tilting device is switched between an active state, in which the tilting device tilts or compresses an upper area of the stacked signatures, and an inactive state, in which the tilting device exerts no effect on the stacked signatures, and
wherein the tilting device comprises at least one pushrod, which, when the tilting device is in the active state, is extended in the conveying direction of the stack beyond a vertical end section f the signature path, whereas, when the tilting device is in the inactive state, the at least one pushrod is retracted behind the vertical end section of the signature path and thus does not contact the staged signatures.
12. The method according to claim 11 , wherein a sensor for detecting the passage of a signature and for sending a corresponding sensor signal to a control unit is arranged in an area of the signature path upstream from the tilting device, wherein the control unit switches the tilting device into the inactive state and then back into the active state on the basis of the sensor signal, a speed of the first conveying unit, and a distance between the sensor and the tilting device.
13. The method according to claim 11 , wherein the tilting device tilts the signatures in a tilting direction which corresponds to the conveying direction of the stack.