IP Library Granted Patent US 9,586,105
Granted Patent B1
US 9,586,105 · App. 14/797,512 · Granted Mar 7, 2017

Weighted golf club head

Inventors: Joshua D. Westrum (San Diego, CA); James Justin Kuhar (San Diego, CA); Joseph E. Mehren (San Diego, CA); Chris J. Wieland (Vista, CA); Brooks W. Roche (Ramona, CA); Scott R. Manwaring (Carlsbad, CA); Jordan M. Greenlaw (Carlsbad, CA); Joel B. Erickson (Pierce, NE)
Assignee: Callaway Golf Company
A63B53/047A63B2053/0408A63B2053/0416A63B2053/0491
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Quick Facts
Patent No.
US 9,586,105
App. No.
14/797,512
Granted
Mar 7, 2017
Kind
B1
Abstract

A golf club head having a high COR at its face center and a center of gravity located at a point close to the face and the sole is disclosed herein. In particular, the golf club head comprises a hollow body including a weight lip and face component, and the weight lip extends from the sole inside the body towards the face component without making contact with the face component. The golf club head preferably is a two-piece iron-type golf club head, and each piece is heat treated differently before being welded together to further optimize center of gravity location, ball speed, and COR distribution across the face.

Claims (37)

1. An iron-type golf club head comprising:

a body comprising a top line, a sole, a heel side, a toe side, a frontal opening, and a weight lip; and

face cup comprising a striking face, an upper flange with a first length, a lower flange with a second length, and a hinge region where the upper flange and lower flange connect with the striking face,

wherein the frontal opening extends completely through the body so that the body comprises a rear opening,

wherein the striking face comprises a face center,

wherein each of the upper flange and lower flange extends rearwards away from the striking face,

wherein the hinge region has a wall thickness of 0.050 inch to 0.065 inch,

wherein the first length is less than the second length,

wherein the face cup is welded to the body to form a weld line,

wherein the upper flange and the top line form a complete top line when the face cup is welded to the body,

wherein the complete top line has a width of no less than 0.200 inch and no more than 0.375 inch,

wherein the weight lip is disposed proximate the frontal opening, does not comprise any hollow regions, and extends towards the face component, over the weld line, and through the frontal opening without touching any portion of the striking face,

wherein the face center has a COR value that is higher than a COR value of any point directly above the face center, and

wherein the COR at the face center is at least 0.795.

2. The iron-type golf club head of claim 1 , wherein the second length is between 5 mm and 10 mm.

3. The iron-type golf club head of claim 1 , wherein the weight lip comprises an upper surface and a front surface, and wherein the upper surface is disposed approximately perpendicular to the front surface.

4. The iron-type golf club head of claim 1 , wherein the thickness of the lower flange varies.

5. The iron-type golf club head of claim 1 , wherein the weight lip is welded to the body.

6. The iron-type golf club head of claim 1 , wherein the COR at the face center is at least 0.800.

7. The iron-type golf club head of claim 1 , wherein the width of the complete top line is 0.300 inch.

8. An iron-type golf club head comprising:

a body comprising a top line, a sole, a heel side, a toe side, and a frontal opening that extends completely through the body so that the body comprises a rear opening;

a protrusion;

face cup comprising a striking face, an upper flange, a lower flange, and a hinge region; and

a weld seam between the face cup and the body,

wherein the hinge region has a wall thickness of 0.050 inch to 0.065 inch,

wherein the striking face comprises a face center and varying thickness,

wherein the striking face comprises an area of greatest thickness located no more than 0.300 inch away from the lower flange,

wherein the protrusion is welded to the sole proximate the frontal opening and extends towards the face component without touching any portion of the striking face,

wherein the striking face has a hardness of 28 to 44 HRC,

wherein the body has a hardness of 30 to 36 HRC,

wherein the face center has a COR value of at least 0.800, and

wherein the COR of the face center is higher than a COR value of any point directly above the face center.

9. The iron-type golf club head of claim 8 , wherein the face cup comprises a toe side flange extending between the upper flange and the lower flange and a heel side edge.

10. The iron-type golf club head of claim 9 , wherein the striking face comprises a plurality of scorelines, and wherein each of the plurality of scorelines is spaced at least 0.025 inch away from the heel side edge of the face cup.

11. The iron-type golf club head of claim 10 , wherein the weld seam has a constant thickness.

12. The iron-type golf club head of claim 8 , wherein the face cup is cast from 17-4 stainless steel, and wherein the body is cast from 450 stainless steel.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2015
From: WESTRUM, JOSHUA D.; KUHAR, JAMES JUSTIN; MEHREN, JOSEPH E.; WIELAND, CHRIS J.; ROCHE, BROOKS W.; MANWARING, SCOTT R.; GREENLAW, JORDAN M.
To: CALLAWAY GOLF COMPANY
Reel/Frame 036136/0871 →
Continuity (8)
Continuation In Part 14285479 · May 22, 2014
Continuation In Part 13797507 · Mar 12, 2013
Continuation In Part 13788173 · Mar 7, 2013
Continuation In Part 13751447 · Jan 28, 2013
Continuation 13667692 · Nov 2, 2012
Continuation 13559279 · Jul 26, 2012
Continuation 13475497 · May 18, 2012
Provisional Application 61635363 · Apr 19, 2012