IP Library › Granted Patent US 9,588,451
Granted Patent B2
US 9,588,451 · App. 14/696,881 · Granted Mar 7, 2017

Toner, developer, and image forming apparatus

Inventors: Akihiro Takeyama (Kanagawa, JP); Shinya Nakayama (Shizuoka, JP); Akinori Saitoh (Shizuoka, JP); Shinsuke Nagai (Shizuoka, JP); Hiroyuki Takeda (Kanagawa, JP)
Assignee: Ricoh Company, Ltd.
G03G9/08755G03G9/0815G03G9/08793G03G9/08797G03G9/09716
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Quick Facts
Patent No.
US 9,588,451
App. No.
14/696,881
Granted
Mar 7, 2017
Kind
B2
Abstract

A toner, wherein an amount of Al detected in the toner is 0.7% to 1.3%, where the amount of Al detected is determined based on quantitative analysis of Al by X-ray photoelectron spectroscopic analysis (XPS), and wherein [Tg2nd (THF insoluble matter)] is −40° C. to 30° C., where the [Tg2nd (THF insoluble matter)] is a glass transition temperature measured in second heating of differential scanning calorimetry (DSC) of THF insoluble matter of the toner.

Claims (34)

1. A toner, comprising:

a non-crystalline polyester resin;

a crystalline polyester resin; and

a charge controlling agent,

wherein an amount of Al detected in the toner is 0.7 atomic % to 1.3 atomic %, where the amount of Al detected is determined based on quantitative analysis of Al by X-ray photoelectron spectroscopic analysis (XPS), and

[Tg2nd (THF insoluble matter)] is −40° C. to 30° C., where the [Tg2nd (THF insoluble matter)] is a glass transition temperature of a THF insoluble component of the toner measured by differential scanning calorimetry (DSC) after heating the THF insoluble component from −80° C. to 150° C. at a heating rate of 10° C./min in a nitrogen atmosphere, cooling the THF insoluble component from 150° C. to −80° C. at a cooling rate of 10° C./min, and then heating the THF insoluble component to 150° C. at a heating rate of 10° C./min.

2. The toner according to claim 1 , wherein [Tg1st (toner)] is 20° C. to 50° C., where the [Tg1st (toner)] is a glass transition temperature of the toner measured by differential scanning calorimetry (DSC) during heating the toner from −80° C. to 150° C. at a heating rate of 10° C./min in a nitrogen atmosphere.

3. The toner according to claim 1 , wherein [Tg2nd (toner)] is 0° C. to 30° C., where the [Tg2nd (toner)] is a glass transition temperature of the toner measured by differential scanning calorimetry (DSC) after heating the toner from −80° C. to 150° C. at a heating rate of 10° C./min in a nitrogen atmosphere, cooling the toner from 150° C. to −80° C. at a cooling rate of 10° C./min, and then heating the toner to 150° C. at a heating rate of 10° C./min.

4. The toner according to claim 1 , wherein the non-crystalline polyester resin has a cross-linked structure.

5. The toner according to claim 1 , wherein the crystalline polyester resin has a weight average molecular weight of 3,000 to 30,000.

6. The toner according to claim 1 , wherein the charge controlling agent comprises an organic modified smectite.

7. The toner according to claim 1 , wherein the toner is produced by a method comprising washing a toner base particle by supplying an alkaline compound to the toner base particle.

8. A developer, comprising:

the toner according to claim 1 ; and

a carrier.

9. An image forming apparatus, comprising:

an electrostatic latent image bearer;

an electrostatic latent image forming unit configured to form an electrostatic latent image on the electrostatic latent image bearer; and

a developing unit containing a toner and configured to develop the electrostatic latent image formed on the electrostatic latent image bearer to form a visible image,

wherein an amount of Al detected in the toner is 0.7 atomic % to 1.3 atomic %, where the amount of Al detected is determined based on quantitative analysis of Al by X-ray photoelectron spectroscopic analysis (XPS), and [Tg2nd (THF insoluble matter)] of the toner is −40° C. to 30° C., where the [Tg2nd (THF insoluble matter)] is a glass transition temperature of a THF insoluble component of the toner measured by differential scanning calorimetry (DSC) after heating the THF insoluble component from −80° C. to 150° C. at a heating rate of 10° C./min in a nitrogen atmosphere, cooling the THF insoluble component from 150° C. to −80° C. at a cooling rate of 10° C./min, and then heating the THF insoluble component to 150° C. at a heating rate of 10° C./min.

10. The toner according to claim 1 , wherein the non-crystalline polyester resin has a non-linear structure and a glass transition temperature of from −65° C. to 40° C.

11. The toner according to claim 10 , further comprising:

a second non-crystalline polyester resin having a glass transition temperature of from 40° C. to 80° C.

12. The toner according to claim 11 , wherein the non-crystalline polyester resin has a non-linear structure and wherein the toner includes from 5 parts by mass to 25 parts by mass of the non-crystalline, non-linear polyester resin, from 50 parts by mass to 90 parts by mass of the second non-crystalline polyester resin, and from 3 parts by mass to 20 parts by mass of the crystalline polyester resin, relative to 100 parts by mass of the toner.

13. The toner according to claim 11 , wherein the non-crystalline polyester resin has a non-linear structure and wherein the toner includes from 10 parts by mass to 20 parts by mass of the non-crystalline, non-linear polyester resin, from 60 parts by mass to 80 parts by mass of the second non-crystalline polyester resin, and from 5 parts by mass to 15 parts by mass of the crystalline polyester resin, relative to 100 parts by mass of the toner.

14. The toner according to claim 1 , wherein the non-crystalline polyester resin has a non-linear structure, a glass transition temperature of from −65° C. to 40° C., and a weight average molecular weight of from 10,000 to 100,000.

15. The toner according to claim 1 , further comprising:

a second non-crystalline polyester resin having a glass transition temperature of from 40° C. to 80° C. and a weight average molecular weight of from 3,000 to 10,000.

16. The toner according to claim 1 , wherein the non-crystalline polyester resin has a non-linear structure and wherein the toner includes from 5 parts by mass to 25 parts by mass of the non-crystalline, non-linear polyester resin and from 3 parts by mass to 20 parts by mass of the crystalline polyester resin, relative to 100 parts by mass of the toner.

17. The toner according to claim 1 , wherein the non-crystalline polyester resin has a non-linear structure and wherein the toner includes from 10 parts by mass to 20 parts by mass of the non-crystalline, non-linear polyester resin and from 5 parts by mass to 15 parts by mass of the crystalline polyester resin, relative to 100 parts by mass of the toner.

18. The toner according to claim 1 , wherein the non-crystalline polyester resin has a non-linear structure and a glass transition temperature of from −65° C. to 0° C.

19. The toner according to claim 1 , wherein the non-crystalline polyester resin has a non-linear structure and is prepared by polycondensation of a diol, a dicarboxylic acid, and at least one of a trihydric or higher alcohol and a trivalent or higher carboxylic acid.

20. The toner according to claim 1 , further comprising:

an additive selected from the group consisting of a release agent, a colorant, an external additive, a flow improving agent, a cleaning improving agent, and a magnetic material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2015
From: TAKEYAMA, AKIHIRO; NAKAYAMA, SHINYA; SAITOH, AKINORI; NAGAI, SHINSUKE; TAKEDA, HIROYUKI
To: RICOH COMPANY, LTD.
Reel/Frame 035501/0988 →
Priority Claims (1)
JP 2014-098558 · May 12, 2014 · national
Continuity (1)
Related Publication 20150323878A1 · Nov 12, 2015