IP Library › Granted Patent US 9,590,037
Granted Patent B2
US 9,590,037 · App. 14/219,067 · Granted Mar 7, 2017

p-FET with strained silicon-germanium channel

Inventors: Kangguo Cheng (Schenectady, NY); Ali Khakifirooz (Los Altos, CA); Alexander Reznicek (Troy, MA); Ghavam G. Shahidi (Pound Ridge, NY)
Assignee: International Business Machines Corporation
H01L29/0669H01L21/823807H01L21/84H01L27/092H01L27/1203H01L27/1211H01L29/1079H01L29/161H01L29/66545H01L29/785
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Quick Facts
Patent No.
US 9,590,037
App. No.
14/219,067
Granted
Mar 7, 2017
Kind
B2
Abstract

A method of forming a semiconductor structure includes forming a dummy gate above a semiconductor substrate. The dummy gate defines a source-drain region adjacent to the dummy gate and a channel region below the dummy gate. A silicon-germanium layer is epitaxially grown above the source-drain region with a target concentration of germanium atoms. The semiconductor structure is annealed to diffuse the germanium atoms from the silicon-germanium layer into the channel region to form a silicon-germanium channel region.

Claims (37)

1. A method of forming a semiconductor structure, comprising:

forming a dummy gate above a semiconductor substrate, the dummy gate defining a source-drain region adjacent to the dummy gate and a silicon channel region below the dummy gate;

epitaxially growing a silicon-germanium layer above the source-drain region, the silicon-germanium layer having a target concentration of germanium atoms;

annealing the semiconductor structure to diffuse germanium atoms from the silicon-germanium layer into the silicon channel region to form a silicon-germanium channel region; and

removing the silicon-germanium layer from above the source-drain region;

forming a doped epitaxial layer adjacent to the silicon-germanium channel region to form a raised source-drain region;

wherein forming the doped epitaxial layer comprises epitaxially growing in-situ boron doped silicon-germanium or in-situ boron doped silicon.

2. The method of claim 1 , wherein the silicon-germanium channel region has substantially unvarying dimensions.

3. The method of claim 1 , wherein annealing the semiconductor structure comprises conducting a high temperature anneal to accomplish a homogenous distribution of germanium atoms throughout the silicon-germanium channel region.

4. A method of forming a semiconductor structure, comprising:

forming a dummy gate above a semiconductor substrate, the semiconductor substrate including an n-FET region and a p-FET region;

masking the n-FET region of the semiconductor substrate;

epitaxially growing a silicon-germanium layer above a portion of the semiconductor substrate in the p-FET region not covered by the dummy gate, the silicon-germanium layer having a target concentration of germanium atoms;

annealing the semiconductor structure to a temperature sufficient to cause germanium atoms from the silicon-germanium layer to diffuse into a portion of the semiconductor substrate below the dummy gate to form a silicon-germanium channel region;

removing the silicon-germanium layer selective to the portion of the semiconductor substrate not covered by the dummy gate;

etching the portion of the semiconductor substrate not covered by the dummy gate to reduce a thickness of the portion of the semiconductor substrate not covered by the dummy gate; and

growing a p-doped epitaxial layer adjacent to the silicon-germanium channel region to form a raised source-drain region.

5. The method of claim 4 , wherein forming the dummy gate above the semiconductor substrate comprises forming the dummy gate above an extremely thin semiconductor-on-insulator (ETSOI) substrate.

6. The method of claim 4 , wherein forming the dummy gate above the semiconductor substrate comprises forming the dummy gate around a fin formed from the semiconductor substrate.

7. The method of claim 4 , wherein forming the dummy gate above the semiconductor substrate comprises forming the dummy gate surrounding a nanowire structure formed from the semiconductor substrate.

8. The method of claim 4 , wherein the target concentration of germanium ranges from approximately 40% to approximately 60% of germanium.

9. The method of claim 4 , wherein annealing the semiconductor structure comprises conducting a high temperature anneal to accomplish a homogenous distribution of germanium atoms throughout the silicon-germanium channel region.

10. The method of claim 4 , wherein the dummy gate physically protects the channel region during diffusion of germanium atoms so that dimensions of the silicon-germanium channel region remain unvarying.

11. The method of claim 4 , wherein a p-FET device formed in the p-FET region of the semiconductor substrate has a silicon-germanium channel region with substantially the same dimensions as a silicon channel region of an n-FET device formed in the n-FET region of the semiconductor substrate.

12. The method of claim 4 , wherein growing the p-doped epitaxial layer comprises epitaxially growing an in-situ boron doped silicon-germanium material.

13. A method of forming a semiconductor structure, comprising:

forming a dummy gate above a semiconductor substrate, the semiconductor substrate including an n-FET region and a p-FET region;

masking the n-FET region of the semiconductor substrate;

epitaxially growing a silicon-germanium layer above a portion of the semiconductor substrate in the p-FET region not covered by the dummy gate;

annealing the semiconductor structure to a temperature sufficient to cause germanium atoms from the silicon-germanium layer to diffuse into a portion of the semiconductor substrate below the dummy gate to form a silicon-germanium channel region in the p-FET region;

removing the silicon-germanium layer selective to the semiconductor substrate; and

growing a p-doped epitaxial layer adjacent to the silicon-germanium channel region to form a raised source-drain region.

14. The method of claim 13 , wherein the germanium concertation of the silicon-germanium layer ranges from approximately 40% to approximately 60% of germanium.

15. The method of claim 13 , wherein annealing the semiconductor structure comprises conducting a high temperature anneal to accomplish a homogenous distribution of germanium atoms throughout the silicon-germanium channel region.

16. The method of claim 13 , wherein the dummy gate physically protects the channel region during diffusion of germanium atoms so that dimensions of the silicon-germanium channel region remain unvarying.

17. The method of claim 13 , wherein dimensions of the silicon-germanium channel region in the p-FET region are substantially the same as dimensions of a silicon channel region formed in the n-FET region.

18. The method of claim 13 , wherein growing the p-doped epitaxial layer comprises epitaxially growing an in-situ boron doped silicon-germanium material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2014
From: CHENG, KANGGUO; KHAKIFIROOZ, ALI; REZNICEK, ALEXANDER; SHAHIDI, GHAVAM G.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 032470/0525 →
Continuity (1)
Related Publication 20150270349A1 · Sep 24, 2015