IP Library Granted Patent US 9,607,780
Granted Patent B2
US 9,607,780 · App. 14/554,470 · Granted Mar 28, 2017

Electrical contactor

Inventor: Richard Anthony Connell (Cambridge, GB)
Assignee: JOHNSON ELECTRIC S.A.
H01H7/16H01H1/50H01H1/54H01H3/28H01H9/30H01H9/56H01H47/02H01H47/22H01H47/223H01H50/44H01H50/24H01H50/54H01H51/2245H01H51/2272H01H2009/307H01H2051/2218
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Quick Facts
Patent No.
US 9,607,780
App. No.
14/554,470
Granted
Mar 28, 2017
Kind
B2
Abstract

An electrical contactor for switching a load current having an AC waveform, has a fixed electrical contact, a movable electrical contact, an actuator arrangement having a drive coil drivable for opening and closing the movable and fixed electrical contacts, and a power supply having a controller for outputting truncated-waveform drive pulses to the electrical actuator arrangement, so as to prevent contact separation prior to peak load current.

Claims (20)

1. An electrical contactor comprising: a fixed electrical contact, a movable electrical contact, an AC dual-coil actuator having a drive coil drivable for opening and closing the movable and fixed electrical, and a power supply having a controller for outputting truncated-waveform drive pulses to the drive coil, and wherein the AC dual-coil comprises a feedback coil to induce a reverse flux to temper and stabilize a net flux, and a contact closing time of the movable electrical contact is controlled to shift to or adjacent to an AC load waveform zero-crossing point.

2. The contactor of claim 1 , wherein the controller controls a timing of an applied current based on a current waveform.

3. The contactor of claim 1 , wherein the controller controls a timing of an applied current based on an AC current waveform.

4. The contactor of claim 1 , wherein the controller controls a timing of an applied current based on a current waveform, whereby the truncated-waveform drive pulse has a half-cycle current waveform.

5. The contactor of claim 1 , wherein the controller controls a timing of an applied current based on a current waveform, whereby the truncated-waveform drive pulse is other than a half-cycle and full-cycle current waveform.

6. The contactor of claim 1 , wherein the controller controls a timing of an applied current based on a current waveform, whereby the truncated-waveform drive pulse has a quarter-cycle current waveform corresponding to peak load current.

7. The contactor of claim 1 , wherein the drive coil comprises a first coil and a second coil feedback connected to an original AC common center connection of the dual coil unit.

8. The contactor of claim 7 , wherein a reverse flux induced via the feedback connection in the feedback coil, thereby tempering and feedback stabilizing a net flux in the AC dual-coil actuator.

9. The contactor of claim 1 , wherein the truncated-waveform drive pulse coincides with the peak load current.

10. A method of limiting or preventing electrical contact bounce and arc duration, the method comprising the step of driving an AC dual-coil actuator to open and close electrical contacts of an electrical contactor, a drive pulse being applied to drive the AC dual-coil actuator having a truncated-waveform, a reverse flux is induced to temper and stabilize a net flux by a feedback coil of the AC dual-coil actuator, and a contact closing time of the movable electrical contact is controlled to shift to or adjacent to an AC load waveform zero-crossing point.

11. The method of claim 10 , wherein the truncated-waveform is based on a peak load current.

12. The method of claim 10 , wherein the truncated-waveform is a truncated AC waveform corresponding to peak load current.

13. The contactor of claim 10 , wherein the truncated-waveform drive pulse may be AC or DC.

14. The method of claim 10 , wherein the truncated-waveform drive pulse coincides with the peak load current.

15. A method of controlling electrical contact closing and opening delay, the method comprising the step of driving an AC dual-coil actuator to open and close electrical contacts of an electrical contactor, a drive pulse being applied to drive the AC dual-coil actuator having a truncated-waveform, a reverse flux is induced to temper and stabilize a net flux by a feedback coil of the AC dual-coil actuator, and a contact closing time of the movable electrical contact is controlled to shift to or adjacent to an AC load waveform zero-crossing point.

16. The method of claim 15 , wherein the truncated-waveform is based on a peak load current.

17. The method of claim 15 , wherein the truncated-waveform is a truncated AC waveform corresponding to peak load current.

18. The method of claim 15 , wherein the truncated-waveform is a truncated AC waveform truncated at the peak of the load current.

19. The contactor of claim 15 , wherein the truncated-waveform drive pulse may be AC or DC.

20. The method of claim 15 , wherein the truncated-waveform drive pulse coincides with the peak load current.

Assignments (2)
MERGER Recorded Jun 3, 2019
From: JOHNSON ELECTRIC S.A.
To: JOHNSON ELECTRIC INTERNATIONAL AG
Reel/Frame 049354/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2014
From: CONNELL, RICHARD ANTHONY
To: JOHNSON ELECTRIC S.A.
Reel/Frame 034362/0882 →
Priority Claims (1)
GB 1320859.0 · Nov 26, 2013 · national
Continuity (1)
Related Publication 20150146337A1 · May 28, 2015