Corrosion resistant pressure transducer
A pressure transducer is disclosed wherein no wetted areas have been welded. A cavity is milled into the back of each of the blocks of a material which will make up the body of the transducer. Pickup coils are placed into these cavities and are held in place generally with epoxy cement. With the coils mounted within the sensor body, the surface which will be exposed to the sample or reference fluids is comprised of a single, solid material with no welding joints. Further, as the sensor block half is made of a single, solid material, fluid fitting connections may be machined directly into the body. The pickup coil placed within the improved sensor body may be wound on an open frame of nickel superalloy (NiSA). Another embodiment involves coating or encapsulating the sensing membrane within a soft, non-magnetic material protecting it from corrosion.
1. An improved pressure transducer wherein fluids being measured do not come into contact with any welded surfaces comprising
a. two transducer body halves, each of which comprises
i. an empty cavity containing a pickup coil sealed into place;
ii. fluid entrance and exit ports;
iii. an unbroken surface over which a fluid sample may pass from said entrance port to said exit port without encountering any welds;
b. a magnetic sensing membrane placed between the two transducer body halves capable of flexing in response to a pressure difference there across;
c. fluid sealing means between the two transducer body halves and the magnetic sensing membrane; and
d. connection means to connect the two halves of the transducer together.
2. The pressure transducer of claim 1 wherein said pickup coils are sealed into place with epoxy cement.
3. The pressure transducer of claim 2 wherein said epoxy cement further comprises a plug which extends from the pickup coil to the top surface of each of the pressure transducer body halves.
4. The pressure transducer of claim 1 wherein said transducer body halves are manufactured of 316 stainless steel.
5. The pressure transducer of claim 1 wherein said empty cavity into which said pickup coil is sealed into place in each of said transducer body halves is milled from the side of the pressure transducer half opposite said unbroken surface over which said fluid sample passes from said entrance port to said exit port.
6. The pressure transducer of claim 1 wherein said magnetic sensing membrane is coated or encapsulated in a non-corrosive material.
7. The pressure transducer of claim 6 wherein said magnetic sensing membrane is coated or encapsulated in Teflon.
8. The pressure transducer of claim 6 wherein said magnetic sensing membrane is comprised of 410 stainless steel.
9. The pressure transducer of claim 6 wherein said magnetic sensing membrane is comprised of nickel superalloy (NiSA).
10. The pressure transducer of claim 1 wherein said pickup coil is wound on an open frame spool.
11. The pressure transducer of claim 10 wherein said open frame spool is comprised of nickel superalloy (NiSA).