IP Library Granted Patent US 9,649,822
Granted Patent B2
US 9,649,822 · App. 13/518,536 · Granted May 16, 2017

Flexible cellulosic fiber-based honeycomb material

Inventors: Hugues Prud'homme (Saint-Thomas, CA); Diego De Paoli (Woodbridge, CA); Michael Kumar (Ajax, CA); Marc Brassard (Milton, CA); David James (Blackstock, CA)
Assignee: CASCADES CANADA ULC
B32B3/12B32B21/02B32B23/02B32B29/00B32B37/12B32B37/146B32B2305/024B32B2307/21B32B2307/546B32B2307/718B32B2317/10B32B2317/12B32B2317/125B32B2553/00B65B55/20Y10T156/10Y10T428/1303Y10T428/24149Y10T428/24165Y10T428/24942
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Quick Facts
Patent No.
US 9,649,822
App. No.
13/518,536
Granted
May 16, 2017
Kind
B2
Abstract

A flexible cellulosic fiber-based material including: a core portion having a geometrically patterned structure defining two spaced-apart substantially planar faces and providing air space therebetween, the core portion including cellulosic fiber-based walls having a core grammage; and at least one cellulosic fiber-based liner bonded to a respective one of the planar faces of the core portion and having a liner grammage lower than the core grammage, the material being flexible along a plane defined by the at least one liner.

Claims (24)

1. A flexible cellulosic fiber-based material comprising:

a core portion having a geometrically patterned structure defining open-ended honeycomb core cells and two spaced-apart substantially planar faces and providing air space therebetween, the core portion including a stack of cellulosic fiber-based sheets having a core grammage, the sheets being bonded together at spaced-apart intervals in a staggered configuration; and

at least one cellulosic fiber-based liner bonded to a respective one of the planar faces of the core portion and having a liner grammage lower than the core grammage, the material being flexible along a plane defined by the at least one liner and rollable onto itself.

2. The cellulosic fiber-based material as claimed in claim 1 , wherein the geometrically patterned structure comprises a plurality of cells having a diameter and a height, and the ratio of the cell height and the cell diameter is below 1.1.

3. The cellulosic fiber-based material as claimed in claim 1 , wherein the core grammage ranges between 60 and 200 grams per square meter.

4. The cellulosic fiber-based material as claimed in claim 1 , wherein the liner grammage is below 100 grams per square meter.

5. The cellulosic fiber-based material as claimed in claim 1 , having an overall thickness ranging between 0.6 and 2.5 cm.

6. The cellulosic fiber-based material as claimed in claim 1 , wherein the geometrically patterned structure comprises a honeycomb material with a grid of hexagonal cells having a diameter ranging between 0.6 cm and 3.8 cm.

7. The cellulosic fiber-based material as claimed in claim 1 , wherein the sheets of the core portion and the at least one liner comprise wood fiber based materials.

8. The cellulosic fiber-based material as claimed in claim 1 , comprising two liners, each one of the liners being bonded to a respective one of the planar faces of the core portion and being spaced-apart from each other.

9. The cellulosic fiber-based material as claimed in claim 1 , wherein the at least one liner is substantially free of continuous discontinuities.

10. The cellulosic fiber-based material as claimed in claim 1 , wherein the flexible cellulosic fiber-based material is rolled onto itself into a spiral shape.

11. The cellulosic fiber-based material as claimed in claim 1 , wherein the ratio of the cell height and the cell diameter is below or substantially equal to 1.

12. The cellulosic fiber-based material as claimed in claim 1 , wherein the liner has a cellulosic fiber grammage below 60 grams per square meter.

13. The cellulosic fiber-based material as claimed in claim 1 , wherein the geometrically patterned structure comprises cells having a diameter ranging between 0.6 cm and 3.8 cm.

14. The cellulosic fiber-based material as claimed in claim 1 , wherein the cellulosic fiber-based material is foldable along several non-parallel axes.

15. The cellulosic fiber-based material as claimed in claim 1 , wherein the cellulosic fiber-based material is reshapable following folding.

16. The cellulosic fiber-based material as claimed in claim 1 , wherein the cellulosic fiber-based material is foldable simultaneously along at least two non-parallel axes.

17. A method for packing an article comprising:

applying the flexible cellulosic fiber-based material of claim 1 over the article to at least partially cover the article; and

folding the flexible cellulosic fiber-based material over at least one non-planar element of the article.

18. The method as claimed in claim 17 , comprising directly superposing one of the at least one liners to the article being packed.

19. An article at least partially protected by the flexible cellulosic fiber-based material of claim 1 .

20. The article as claimed in claim 19 , wherein the material is folded over at least one non-planar element.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2017
From: PRUD'HOMME, HUGUES; DE PAOLI, DIEGO; KUMAR, MICHAEL; BRASSARD, MARC; JAMES, DAVID
To: CASCADES CANADA INC.
Reel/Frame 041178/0488 →
CHANGE OF NAME Recorded Feb 6, 2017
From: CASCADES CANADA INC.
To: CASCADES CANADA ULC
Reel/Frame 041630/0603 →
Continuity (2)
Provisional Application 61288922 · Dec 22, 2009
Related Publication 20120266568A1 · Oct 25, 2012