Radiopaque markers for implantable stents and methods for manufacturing the same

1. An assembly implantable within a body vessel, the assembly comprising:

a stent including a plurality of interconnecting struts defining a plurality of deformable cells allowing the stent to move between a compressed condition and an expanded condition, at least one of the struts having a free end portion with a receiving surface that has a first projection and a second projection, the first projection and the second projection each having a height that extends outwardly and away from the receiving surface, the receiving surface having a given size and shape;

a radiopaque marker positioned over and assembled onto the receiving surface and adjacent to and between the first and second projections, the marker having an outer surface and an inner surface parallel to the outer surface and parallel to the receiving surface while engaging and closely matching in size and shape the receiving surface, the inner surface of the radiopaque marker is assembled onto the receiving surface and is parallel to and mates with the receiving surface, and the marker has a wall having a thickness, the wall thickness extending between the inner surface and the outer surface of the marker, said marker having an area with a width, length and uninterrupted perimeter defined by said width and length;

said radiopaque marker further includes a through-hole fully contained within said marker uninterrupted perimeter and completely through said wall thickness of the marker, the through-hole having an inside surface;

said assembly further includes a plug weld in a direction perpendicular to the receiving surface, said plug weld being within the through-hole and secured to the receiving surface underlying the radiopaque marker, the plug weld being engaged with and secured to both the through-hole inside surface and the receiving surface, whereby the marker is permanently secured to the receiving surface; and

said length of the radiopaque marker is substantially equal to a distance between the first and second projections, with the receiving surface and the first and second projections cooperating to hold the marker against longitudinal movement along the free end portion of the stent.

2. The assembly of claim 1 , wherein the marker and the plug weld comprise a discontinuous combination.

3. The assembly of claim 1 , wherein the shape of the receiving surface is arcuate, and said inner surface of the marker that mates with the receiving surface has an arcuate cross-section.

4. The assembly of claim 1 , wherein the shape of the receiving surface is C-shaped in cross-section, and said inner surface of the marker has a C-shaped cross-section and two free ends.

5. The assembly of claim 1 , wherein the shape of the receiving surface is L-shaped in cross-section, and said inner surface of the marker has an L-shaped cross-section and two free ends.

6. The assembly of claim 1 , wherein said thickness is substantially uniform and the receiving surface has a C-shaped cross-section, and said marker has a C-shaped cross-section and two free ends.

7. The assembly of claim 1 , further comprising more than one through-hole.

8. A method of providing an assembly implantable within a body vessel, comprising:

providing a stent having a plurality of interconnecting struts defining a plurality of deformable cells allowing the stent to move between a compressed condition and an expanded condition, at least one of the stent struts having a free end portion with a receiving surface that has a first projection and a second projection, the first projection and the second projection each having a height that extends outwardly and away from the receiving surface, the receiving surface having a given size and shape;

providing a radiopaque marker having a length substantially equal to a distance between the first and second projections, the marker having an outer surface and an inner surface parallel to the outer surface and parallel to the receiving surface and closely matching in size and shape the receiving surface, the marker further having a wall thickness extending between and separating the inner surface from the outer surface, the marker having an area with a width, length and uninterrupted perimeter defined by the width and length, and a through-hole passing through the thickness and fully contained within the marker uninterrupted perimeter, the through-hole having an inside surface;

positioning the inner surface of the marker against the stent such that the inner surface engages and closely matches the size and shape of the receiving surface;

assembling the inner surface of the radiopaque marker onto the receiving surface adjacent to and between the first and second projections and such that the through-hole allows for access to a portion of the at least one strut underlying the radiopaque marker; and

welding the radiopaque marker to the at least one strut through the through-hole perpendicular to the receiving surface, thereby forming a plug weld that is fully received within the through-hole and secured to the receiving surface;

whereby the plug weld is permanently secured to the receiving surface, being engaged with and secured to both the through-hole inside surface and the receiving surface underlying the radiopaque marker, and the receiving surface and first and second projections cooperating to hold the marker against longitudinal movement along the free end portion of the stent.

9. The method of claim 8 , wherein said providing a radiopaque marker includes providing a radiopaque marker having a plurality of through-holes and wherein said welding the radiopaque marker to the at least one strut includes welding the radiopaque marker to the at least one strut through each through-hole thereby forming a plurality of said plug welds.