IP Library Granted Patent US 9,705,107
Granted Patent B2
US 9,705,107 · App. 15/215,941 · Granted Jul 11, 2017

Organic light emitting diode device and manufacturing method thereof

Inventors: Nam-Jin Kim (Yongin-si, KR); Chul-Hwan Park (Yongin-si, KR)
Assignee: Samsung Display Co., Ltd.
H01L51/5256H01L27/3246H01L51/56H01L51/5246
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Quick Facts
Patent No.
US 9,705,107
App. No.
15/215,941
Granted
Jul 11, 2017
Kind
B2
Abstract

An organic light emitting diode device can have an enhanced thin film encapsulation layer for preventing moisture from permeating from the outside. The thin film encapsulation layer can have a multilayered structure in which one or more inorganic layers and one or more organic layers are alternately laminated. A barrier can be formed outside of a portion of the substrate on which the organic light emitting diode is formed. The organic layers of the thin film encapsulation layer can be formed inside an area defined by the barrier.

Claims (44)

1. An organic light emitting diode device, comprising:

a substrate including an emission space and a dead space;

an organic light emitting diode unit on the substrate in the emission space;

a first barrier formed outside of the organic light emitting diode unit in the dead space of the substrate;

a second barrier formed outside of the first barrier in the dead space of the substrate; and

a thin film encapsulation layer formed to cover the organic light emitting diode unit,

wherein the thin film encapsulation layer has a multilayered structure in which one or more inorganic layers and one or more organic layers are alternately formed,

wherein the first inorganic layer is formed on at least one of the first barrier and the second barrier.

2. The organic light emitting diode device of claim 1 , wherein the first inorganic layer formed on the first barrier and the second barrier.

3. The organic light emitting diode device of claim 1 , wherein the thin film encapsulation layer includes an organic layer formed inside of the second barrier on the first inorganic layer.

4. The organic light emitting diode device of claim 3 , wherein the organic layer formed inside of the first barrier on the first inorganic layer.

5. The organic light emitting diode device of claim 3 , wherein the thin film encapsulation layer comprises a second inorganic layer formed on the organic layer, the first barrier, and the second barrier.

6. The organic light emitting diode device of claim 5 , wherein the first inorganic layer and the second inorganic layer are formed on the second barrier while in direct contact with one another.

7. An organic light emitting diode device, comprising:

a substrate;

an organic light emitting diode unit on the substrate;

a first barrier formed outside of the organic light emitting diode unit and contacting the substrate;

a second barrier formed outside of the first barrier and contacting the substrate; and

a thin film encapsulation layer formed to cover the organic light emitting diode unit,

wherein the thin film encapsulation layer has a multilayered structure in which one or more inorganic layers and one or more organic layers are alternately laminated,

wherein the first inorganic layer formed on the first barrier and the second barrier,

wherein the thin film encapsulation layer includes an organic layer formed inside of the second barrier on the first inorganic layer,

wherein the thin film encapsulation layer comprises a second inorganic layer formed on the organic layer, the first barrier, and the second barrier.

8. A method of manufacturing an organic light emitting diode device, the method comprising:

forming an organic light emitting diode unit on a substrate in an emission space; and

forming a thin film encapsulation layer so as to cover the organic light emitting diode unit,

wherein the forming of the organic light emitting diode unit comprises:

forming an inorganic insulating layer on the substrate;

forming a first electrode on the inorganic insulating layer;

forming a pixel defining layer configured to partition the first electrode on a pixel by pixel basis on the inorganic insulating layer on which the first electrode is formed;

forming a first barrier spaced apart from the first electrode in a dead space;

forming a second barrier outside of the first barrier in the emission space;

forming an organic light emitting layer on the first electrode partitioned on the pixel by pixel basis; and

forming a second electrode on the organic light emitting layer,

wherein forming the thin film encapsulation layer comprises:

forming a first inorganic layer on the substrate on which the organic light emitting diode is formed;

forming an organic layer on the first inorganic layer; and

forming a second inorganic layer on the organic layer,

wherein the first inorganic layer is formed on at least one of the first barrier and the second barrier.

9. The method of claim 8 , wherein the first inorganic layer is formed on the first barrier and the second barrier.

10. The method of claim 8 , wherein the organic layer is formed inside of the second barrier on the first inorganic layer.

11. The method of claim 8 , wherein the organic layer is formed inside of the first barrier on the first inorganic layer.

12. The method of claim 10 , wherein the second inorganic layer is formed on the organic layer, the first barrier, and the second barrier.

13. The method of claim 12 , wherein the first inorganic layer and the second inorganic layer are formed on the second barrier while in direct contact with one another.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2016
From: KIM, NAM-JIN; PARK, CHUL-HWAN
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 039215/0489 →
Priority Claims (1)
KR 10-2013-0013832 · Feb 7, 2013 · national
Continuity (3)
Continuation 14691416 · Apr 20, 2015
Continuation 14010296 · Aug 26, 2013
Related Publication 20160329523A1 · Nov 10, 2016