IP Library Granted Patent US 9,711,411
Granted Patent B2
US 9,711,411 · App. 14/963,216 · Granted Jul 18, 2017

Semiconductor device and method for fabricating the same

Inventors: Chia-Lin Lu (Taoyuan, TW); Shih-Fang Tzou (Tainan, TW); Chun-Lung Chen (Tainan, TW); Kun-Yuan Liao (Hsin-Chu, TW); Feng-Yi Chang (Tainan, TW); Wei-Hao Huang (New Taipei, TW)
Assignee: UNITED MICROELECTRONICS CORP.
H01L21/823431H01L21/02164H01L21/02167H01L21/31116H01L21/76897H01L27/0924
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Quick Facts
Patent No.
US 9,711,411
App. No.
14/963,216
Granted
Jul 18, 2017
Kind
B2
Abstract

A method for fabricating semiconductor device is disclosed. The method includes the steps of: providing a substrate; forming a first gate structure and a second gate structure on the substrate; forming a contact etch stop layer (CESL) on the first gate structure, the second gate structure, and the substrate; removing part of the CESL between the first gate structure and the second gate structure; and forming an interlayer dielectric (ILD) layer on the CESL.

Claims (35)

1. A method for fabricating semiconductor device, comprising:

providing a substrate;

forming a first gate structure and a second gate structure on the substrate;

forming a contact etch stop layer (CESL) on the first gate structure, the second gate structure, between the first gate structure and the second gate structure and on the substrate;

removing part of the CESL between the first gate structure and the second gate structure to form a first CESL adjacent to the first gate structure and a second CESL adjacent to a first sidewall of the second gate structure, wherein the first CESL comprises a L-shape and the second CESL comprises a reverse L-shape;

forming an interlayer dielectric (ILD) layer on and contacting the substrate and the CESL after forming the first CESL comprising the L-shape and the second CESL comprising the reverse L-shape; and

forming a contact plug adjacent to a second sidewall of the second gate structure and not forming another contact plug adjacent to the first sidewall of the second gate structure.

2. The method of claim 1 , wherein the substrate comprises a fin-shaped structure thereon, the method further comprises:

forming the first gate structure and the second gate structure and at the same time forming a third gate structure on the substrate;

forming a first spacer and a second spacer adjacent to each of the first gate structure, the second gate structure, and the third gate structure;

forming the CESL, wherein the step of forming the CESL further comprises forming the CESL on the third gate structure and between the second gate structure and the third gate structure;

removing part of the CESL between the first gate structure and the second gate structure and at the same time removing part of the CESL between the second gate structure and the third gate structure; and

forming the interlayer dielectric (ILD) layer on the CESL, wherein the step of forming the ILD layer further comprises forming the ILD layer between the first gate structure, the second gate structure, and the third gate structure.

3. The method of claim 2 , wherein the first spacer comprises SiCN and the second spacer comprises SiO 2 .

4. The method of claim 2 , wherein the step of forming the ILD layer further comprising forming the ILD layer to contact the fin-shaped structure.

5. The method of claim 2 , further comprising:

performing a replacement metal gate (RMG) process to transform the first gate structure, the second gate structure, and the third gate structure into a first metal gate, a second metal gate, and a third metal gate;

forming a dielectric layer on the first metal gate, the second metal gate, the third metal gate, and the ILD layer; and

forming the contact plug in the dielectric layer and the ILD layer and between the second metal gate and the third metal gate.

6. The method of claim 1 , wherein the CESL comprises SiCN.

7. A semiconductor device, comprising:

a substrate;

a first gate structure and a second gate structure on the substrate;

a first contact etch stop layer (CESL) adjacent to a sidewall of the first gate structure and a second CESL adjacent to a first sidewall of the second gate structure, wherein the first CESL comprises a L-shape, the second CESL comprises a reverse L-shape, and the bottom surfaces of the L-shape and the reverse L-shape are coplanar;

an interlayer dielectric (ILD) layer on the substrate and contacting the CESL and the substrate between the first CESL and the second CESL; and

a contact plug adjacent to a second sidewall of the second gate structure and no contact plug is adjacent to the first sidewall of the second gate structure.

8. The semiconductor device of claim 7 , wherein the substrate comprises a fin-shaped structure thereon, the semiconductor device further comprises:

a first spacer and a second spacer adjacent to each of the first gate structure and the second gate structure.

9. The semiconductor device of claim 8 , wherein the first spacer and the second spacer are I-shaped.

10. The semiconductor device of claim 8 , wherein the first spacer comprises SiCN and the second spacer comprises SiO 2 .

11. The semiconductor device of claim 7 , wherein the first CESL and the second CESL comprise SiCN.

12. The semiconductor device of claim 7 , wherein the interlayer dielectric (ILD) layer is between the first CESL and the second CESL.

13. The semiconductor device of claim 8 , wherein the ILD layer contacts the first CESL, the second CESL, and the fin-shaped structure.

14. The semiconductor device of claim 8 , wherein the top surfaces of the first spacer, the second spacer, the first CESL, the second CESL, and the ILD layer are coplanar.

15. The semiconductor device of claim 8 , wherein the bottom surfaces of the first spacer, the second spacer, the first CESL, the second CESL, and the ILD layer are coplanar.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2015
From: LU, CHIA-LIN; TZOU, SHIH-FANG; CHEN, CHUN-LUNG; LIAO, KUN-YUAN; CHANG, FENG-YI; HUANG, WEI-HAO
To: UNITED MICROELECTRONICS CORP.
Reel/Frame 037243/0030 →
Priority Claims (1)
CN 2015 1 0759984 · Nov 10, 2015 · national
Continuity (1)
Related Publication 20170133274A1 · May 11, 2017