IP Library Granted Patent US 9,738,829
Granted Patent B2
US 9,738,829 · App. 14/736,487 · Granted Aug 22, 2017

Phosphor and light-emitting equipment using phosphor

Inventors: Naoto Hirosaki (Ibaraki, JP); Kyota Ueda (Kanagawa, JP); Hajime Yamamoto (Tokyo, JP)
Assignees: MITSUBISHI CHEMICAL CORPORATION; National Institute for Materials Science; Nichia Corporation; Citizen Electronics CO., Ltd.
C09K11/7792C01B21/0602C01B21/0821C04B35/447C04B35/58C04B35/581C04B35/584C04B35/597C09K11/0883C09K11/643C09K11/646C09K11/7703C09K11/7706C09K11/7718C09K11/7721C09K11/7728C09K11/7734C09K11/7746C09K11/7749C09K11/7761C09K11/7764C09K11/7774C09K11/7783C01P2002/72C01P2002/77C01P2002/84C04B2235/3224C04B2235/3229C04B2235/3232C04B2235/3244C04B2235/3262C04B2235/3852C04B2235/3865C04B2235/3878C04B2235/3886C04B2235/445C04B2235/6567C04B2235/761C04B2235/77H01L33/502Y02B20/181
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Quick Facts
Patent No.
US 9,738,829
App. No.
14/736,487
Granted
Aug 22, 2017
Kind
B2
Abstract

Phosphors include a CaAlSiN 3 family crystal phase, wherein the CaAlSiN 3 family crystal phase comprises at least one element selected from the group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm, and Yb.

Claims (69)

1. A phosphor, comprising a CaAlSiN 3 family crystal phase, wherein:

the CaAlSiN 3 family crystal phase has a crystal structure belonging to the Cmc2 1 space group; and

the CaAlSiN 3 family crystal phase comprises:

at least one element selected from the group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm, and Yb;

at least one divalent element selected from the group consisting of Mg, Ca, Sr, and Ba;

at least one trivalent element selected from the group consisting of B, Al, Ga, In, Sc, Y, La, Gd, and Lu; and

at least one tetravalent element selected from the group consisting of Si, Ge, Sn, Ti, Zr, and Hf.

2. The phosphor according to claim 1 , wherein the CaAlSiN 3 family crystal phase comprises an inorganic compound having an X-ray diffraction pattern exhibiting at least ten peaks present in the X-ray diffraction pattern of CaAlSiN 3 .

3. The phosphor according to claim 2 , wherein the CaAlSiN 3 family crystal phase comprises an inorganic compound having lattice constants that differ from lattice constants of CaAlSiN 3 due to replacement of at least one constituent element of CaAlSiN 3 with at least one other element.

4. The phosphor according to claim 1 , wherein the CaAlSiN 3 family crystal phase comprises at least Eu, Ca, Sr, Al, Si, and N.

5. The phosphor according to claim 1 , wherein the CaAlSiN 3 family crystal phase comprises at least O and N.

6. The phosphor according to claim 4 , wherein the CaAlSiN 3 family crystal phase comprises at least O and N.

7. The phosphor according to claim 5 , wherein the CaAlSiN 3 family crystal phase comprises O and N in amounts satisfying:

0.5≦(number of atoms of N)/{(number of atoms of N)+(number of atoms of O)}≦1.

8. The phosphor according to claim 6 , wherein the CaAlSiN 3 family crystal phase comprises O and N in amounts satisfying:

0.5≦(number of atoms of N)/{(number of atoms of N)+(number of atoms of O)}≦1.

9. The phosphor according to claim 4 , wherein the CaAlSiN 3 family crystal phase comprises Ca and Sr in amounts satisfying:

0.02≦(number of atoms of Ca)/{(number of atoms of Ca)+(number of atoms of Sr)}<1.

10. The phosphor according to claim 6 , wherein the CaAlSiN 3 family crystal phase comprises Ca and Sr in amounts satisfying:

0.02≦(number of atoms of Ca)/{(number of atoms of Ca)+(number of atoms of Sr)}<1.

11. The phosphor according to claim 1 , wherein the CaAlSiN 3 family crystal phase has a composition given by:

M a A b D c E d X e

wherein:

M is at least one element selected from the group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm, and Yb;

A is at least one element selected from the group consisting of Mg, Ca, Sr, and Ba;

D is at least one element selected from the group consisting of Si, Ge, Sn, Ti, Zr, and Hf;

E is at least one element selected from the group consisting of B, Al, Ga, In, Sc, Y, La, Gd, and Lu;

X is at least one element selected from the group consisting of O, N, and F;

a+b= 1;

0.00001≦ a≦ 0.1;

0.5≦ c≦ 1.8;

0.5≦ d≦ 1.8;

0.8×(⅔+4/3× c+d )≦ e ; and

e≦ 1.2×(⅔+4/3× c+d ).

12. The phosphor according to claim 1 , wherein, when irradiated by an excitation source, the phosphor emits light having a peak emission intensity at a wavelength of from 570 nm to 700 nm.

13. The phosphor according to claim 4 , wherein, when irradiated by an excitation source, the phosphor emits light having a peak emission intensity at a wavelength of from 570 nm to 700 nm.

14. The phosphor according to claim 9 , wherein, when irradiated by an excitation source, the phosphor emits light having a peak emission intensity at a wavelength of from 570 nm to 700 nm.

15. The phosphor according to claim 11 , wherein, when irradiated by an excitation source, the phosphor emits light having a peak emission intensity at a wavelength of from 570 nm to 700 nm.

16. The phosphor according to claim 1 , wherein, when irradiated by an excitation source, the phosphor emits light having a color satisfying:

0.45≦ x≦ 0.7

as a value of (x, y) on the CIE chromaticity coordinates.

17. The phosphor according to claim 4 , wherein, when irradiated by an excitation source, the phosphor emits light having a color satisfying:

0.45≦ x≦ 0.7

as a value of (x, y) on the CIE chromaticity coordinates.

18. The phosphor according to claim 9 , wherein, when irradiated by an excitation source, the phosphor emits light having a color satisfying:

0.45≦ x≦ 0.7

as a value of (x, y) on the CIE chromaticity coordinates.

19. The phosphor according to claim 11 , wherein, when irradiated by an excitation source, the phosphor emits light having a color satisfying:

0.45≦ x≦ 0.7

as a value of (x, y) on the CIE chromaticity coordinates.

20. A phosphor, comprising a solid solution crystal phase, wherein:

the solid solution crystal phase is a CaAlSiN 3 family crystal phase having a crystal structure belonging to the Cmc2 1 space group; and

the CaAlSiN 3 family crystal phase comprises:

at least one element selected from the group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu;

at least one divalent element selected from the group consisting of Mg, Ca, Sr, and Ba;

at least one trivalent element selected from the group consisting of B, Al, Ga, In, Sc, Y, La, Gd, and Lu; and

at least one tetravalent element selected from the group consisting of Si, Ge, Sn, Ti, Zr, and Hf.

21. A phosphor, comprising an inorganic compound, wherein:

the inorganic compound comprises M, A, D, E, and X;

M is at least one element selected from the group consisting of Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm, and Yb;

A is at least one element selected from the group consisting of divalent metal elements other than M;

D is at least one element selected from the group consisting of tetravalent metal elements;

E is at least one element selected from the group consisting of trivalent metal elements;

X is at least one element selected from the group consisting of 0, N, and F; and

the inorganic compound comprises a CaAlSiN 3 family crystal phase having a crystal structure belonging to the Cmc2 1 space group.

22. The phosphor according to claim 21 , wherein the inorganic compound has lattice constants that differ from lattice constants of CaAlSiN 3 due to replacement of at least one constituent element of CaAlSiN 3 with at least one other element.

23. The phosphor according to claim 21 , wherein the inorganic compound comprises Sr.

24. The phosphor according to claim 23 , wherein the inorganic compound comprises Ca and Sr in amounts satisfying:

0.02≦(number of atoms of Ca)/{(number of atoms of Ca)+(number of atoms of Sr)}<1.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Jun 14, 2017
From: MITSUBISHI CHEMICAL CORPORATION; MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 042808/0399 →
ASSIGNMENT OF PARTIAL RIGHTS Recorded Nov 18, 2015
From: NATIONAL INSTITUTE FOR MATERIALS SCIENCE; MITSUBISHI CHEMICAL CORPORATION
To: NICHIA CORPORATION; CITIZEN ELECTRONICS CO., LTD.
Reel/Frame 037145/0685 →
Priority Claims (4)
JP 2003-394855 · Nov 26, 2003 · national
JP 2004-041503 · Feb 18, 2004 · national
JP 2004-154548 · May 25, 2004 · national
JP 2004-159306 · May 28, 2004 · national
Continuity (4)
Continuation 13775334 · Feb 25, 2013
Continuation 11441094 · May 26, 2006
Continuation In Part PCTJP2004017895 · Nov 25, 2004
Related Publication 20150275082A1 · Oct 1, 2015