IP Library Granted Patent US 9,751,486
Granted Patent B2
US 9,751,486 · App. 14/245,073 · Granted Sep 5, 2017

Hollow weave fabric for an air bag and method of producing the same

Inventor: Toshihiro Nagaoka (Hyogo, JP)
Assignee: ASAHI KASEI KABUSHIKI KAISHA
B60R21/16B60R21/235D03D1/02D06M15/643D06N3/0002D06N3/128B60R2021/23509B60R2021/23547
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,751,486
App. No.
14/245,073
Granted
Sep 5, 2017
Kind
B2
Abstract

A hollow weave fabric for an air bag in which the periphery of a double-layer hollow weave portion is formed with a seam zone, wherein the warp yarn and the weft yarn forming the base fabric are each a poly(hexamethylene adipamide) fiber having a total size of 150 to 500 dtex, the double-layer hollow weave portion has a fabric weight of 120 to 350 g/m 2 on one side, and the fabric shows a logarithmic decrement of 0.01 to 0.10.

Claims (14)

1. A method for producing an air bag comprising a hollow weave fabric in which the periphery of a double-layer hollow weave portion is formed with a seam zone, wherein a warp yarn and a weft yarn forming the base fabric are each a poly (hexamethylene adipamide) fiber having a total size of 150 to 500 dtex, the double-layer hollow weave portion has a fabric weight of 120 to 350 g/m 2 on one side and a silicone coating layer formed of a silicone composition, the fabric shows a logarithmic decrement of 0.02 to 0.06 at 20° C. after the silicone coating layer is applied, and the air bag is capable of retaining 50% or more of an initial internal pressure 8 seconds after expansion and deployment when the initial internal pressure is a pressure obtained by inflating the air bag using a tank having a capacity of 300 liters and an internal pressure of 900 kPa, the method comprising:

coating the silicone coating layer on both outer sides of the double-layer hollow weave portion, for a coating amount of the silicone composition per outer side of from 35 to 50 g/m 2 as a solid component, wherein

the silicone coating layer consists of one coating layer,

on each of the both outer sides of the double-layer portion, the silicone coating layer is the only silicone coating layer coated thereon,

the silicone composition contains an organopolysiloxane with a SiC-bonded vinyl group at a terminal end,

the organopolysiloxane of the silicone coating layer has a viscosity of 5,000 to 150,000 mPa·s at 25° C., and

the silicone coating layer is formed with a floating knife or a roll-on-knife from a dope without a solvent.

2. A method for producing an air bag comprising a hollow weave fabric in which the periphery of a double-layer hollow weave portion is formed with a seam zone, wherein a warp yarn and a weft yarn forming the base fabric are each a poly (hexamethylene adipamide) fiber having a total size of 150 to 500 dtex, the double-layer hollow weave portion has a fabric weight of 120 to 350 g/m 2 on one side and a silicone coating layer formed of a silicone composition, the fabric shows a logarithmic decrement of 0.02 to 0.06 at 20° C. after the silicone coating layer is applied, and the air bag is capable of retaining 50% or more of an initial internal pressure 8 seconds after expansion and deployment, the method comprising:

coating the silicone coating layer on both outer sides of the double-layer hollow weave portion, for a coating amount of the silicone composition per outer side of from 35 to 50 g/m 2 as a solid component, such that the silicone composition permeates into the double-layer hollow weave portion, wherein

the silicone coating layer consists of one coating layer,

on each of the both outer sides of the double-layer portion, the silicone coating layer is the only silicone coating layer coated thereon,

the silicone composition contains an organopolysiloxane with a SiC-bonded vinyl group at a terminal end,

the organopolysiloxane of the silicone coating layer has a viscosity of 5,000 or more and less than 100,000 mPa·s at 25° C., and

the silicone coating layer is formed with a floating knife or a roll-on-knife from a dope without a solvent.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE AND EXECUTION DATE PREVIOUSLY RECORDED AT REEL: 038724 FRAME: 0414. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Jun 10, 2016
From: ASAHI KASEI CHEMICALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 039106/0737 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2016
From: ASAHI KASEI CHEMICALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 038724/0414 →
Priority Claims (1)
JP 2004-210393 · Jul 16, 2004 · national
Continuity (2)
Division 11631931
Related Publication 20140220245A1 · Aug 7, 2014