Treatment process and apparatus for reducing high viscosity in petroleum products, derivatives, and hydrocarbon emulsions, and the like
The reduction of viscosity of petroleum products and hydrocarbon emulsions and the like is effected by applying electrodynamic shocks unto a foaming streamflow of the high viscosity emulsion to create a densely whirled streamflow by agitation with a high radial gradient of pressure. Chemical bonding breakup and destruction of long structured molecules of paraffin occur in the emulsion to result in the formations of free radicals and carbamides, and separation of a processed mixture into light and heavy fractions. The process alters the physiochemical properties of the emulsion to cause decrease of density, and the reduction of viscosity.
1. An apparatus for treating a petroleum product including oil, highly viscous stable oil emulsions for reduction of viscosity, cleansing and separation of emulsions, comprising:
an input storage tank for containing said petroleum products;
a swirling hydro-cavitational module serving as a reactor chamber and being connected to said input storage via a pump for delivering the flow of said petroleum product into and through said swirling hydro-cavitational module;
at least one input device having a discharge nozzle therein and connected to said swirling hydro-cavitational module with said discharge nozzle positioned tangential to said swirling hydro-cavitational module; said input device having a discharge chamber and a vertex chamber;
a plurality of acoustic transducers located at two end walls of said vortex chamber, and the working surface of said transducers being perpendicular to the longitudinal central axis of said vortex chamber; said transducers being operative with sonic/ultrasonic frequency generators;
two output devices with turbulizers positioned adjacent opposite end walls of said vortex chamber;
one of said input devices located at a nearest end of said vertex chamber being connected by pipelines to said input storage tank and an output storage tank for receiving said petroleum product input and the treated product respectively; and
an output device located at a farther end from said swirling hydro-cavitational module end of said vortex chamber being a pipeline connected to said storage tank of the input of said petroleum product.
2. The apparatus according to claim 1 wherein said sonic/ultrasonic frequency generator is a switching electro-generator built with a regulated frequency and power of discharges, and electrodes forming said discharges are placed perpendicular to the central axis of the discharging chamber.
3. The apparatus according to claim 1 wherein said acoustic transducer are located at the end walls of said vortex chamber, and a plane of a working surface of said acoustic transducers is perpendicular to the central axis of the vortex chamber.
4. The apparatus according to claim 1 wherein said hydro-cavitational device is equipped with two de-turbulizers located near the end walls in the opposite ends of the vortex chamber, and said acoustic transducers having maximum diameter smaller than the minimum diameter of said de-turbulizers, and said de-turbulizers radially defining the internal diameter of said vertex chamber.
5. The apparatus according to claim 1 wherein the output devices of the vortex chamber are pipelined into an output storage tank by controlled shutters.