Electronic device and method for fabricating the same
An electronic device including a semiconductor memory is provided. The semiconductor memory includes an interlayer dielectric layer disposed over a substrate, and having a recess which exposes a portion of the substrate; a bottom contact partially filling the recess; and a resistance variable element including a bottom layer which fills at least a remaining space of the recess over the bottom contact, and a remaining layer which is disposed over the bottom layer and protrudes out of the interlayer dielectric layer.
1. A method for fabricating an electronic device including a semiconductor memory, comprising:
forming an interlayer dielectric layer over a substrate;
selectively etching the interlayer dielectric layer to form a recess to pass through the interlayer dielectric layer and expose a portion of the substrate,
forming a bottom contact in the recess to include an upper bottom contact portion that is located above the substrate and buried in the interlayer dielectric layer to have a top contact surface below a top surface of the recess, and a lower bottom contact portion that is in contact with the exposed portion of the substrate; and
forming a resistance variable element including a bottom layer over the top contact surface of the upper bottom contact portion of the bottom contact and having at least a portion filled in the recess below the top surface of the recess, and a remaining layer structure disposed over the bottom layer.
2. The method according to claim 1 , wherein a width of a top end of the recess is greater than a width of a bottom end of the recess.
3. The method according to claim 1 , wherein the forming of the recess comprises:
forming a hard mask pattern over the interlayer dielectric layer to have an opening with a width smaller than the width of the top end of the recess;
isotropically etching a portion of the interlayer dielectric layer which is exposed through the hard mask pattern; and
unisotropically etching the interlayer dielectric layer which is exposed through the hard mask pattern until the substrate is exposed.
4. The method according to claim 1 , wherein the forming of the recess comprises:
forming a hard mask pattern having an opening of which width is substantially the same as the width of the top end of the recess, over the interlayer dielectric layer; and
etching the interlayer dielectric layer which is exposed through the hard mask pattern, such that a width of the recess gradually decreases towards the substrate.
5. The method according to claim 1 , wherein the forming of the recess comprises:
forming a first photoresist pattern over the interlayer dielectric layer to have an opening with a width smaller than the width of the top end of the recess;
forming a second photoresist over the first photoresist pattern and the interlayer dielectric layer;
forming a second photoresist pattern through exposure and development processes with regard to the second photoresist to have an opening with a width smaller than the width of the top end of the recess, wherein the development process of the second photoresist causes the opening of the first photoresist pattern increases; and
etching the interlayer dielectric layer using the first photoresist pattern with the increased opening and the second photoresist pattern as etch barriers.
6. The method according to claim 5 , comprising:
before the forming of the second photoresist, forming a DBARC (developer-soluble bottom anti-reflective coating) layer over the first photoresist pattern and the interlayer dielectric layer.
7. The method according to claim 1 , wherein the forming of the recess includes:
forming a first photoresist pattern over the interlayer dielectric layer to have an opening with a width smaller than the width of the top end of the recess;
forming a water-soluble polymer layer to cover the first photoresist pattern;
forming a second photoresist pattern over the water-soluble polymer layer having an opening with a width greater than the opening of the first photoresist pattern;
removing a portion of the water-soluble polymer layer which is exposed through the second photoresist pattern; and
etching the interlayer dielectric layer using the first photoresist pattern and the second photoresist pattern as etch barriers.
8. The method according to claim 7 , wherein the removing of the portion of the water-soluble polymer layer is performed by spraying deionized (DI) water.
9. The method according to claim 1 , wherein the forming of the bottom layer includes:
forming a conductive material to fill the remaining space; and
performing a planarization process to expose the interlayer dielectric layer.
10. The method according to claim 1 , wherein the forming of the remaining layer structure includes:
forming a stack structure including a first magnetic layer, a tunnel barrier layer and a second magnetic layer over the bottom layer and the interlayer dielectric layer;
forming a top layer over the stack structure for patterning of the resistance variable element; and
etching the stack structure using the top layer as an etch barrier.
11. The method according to claim 10 , wherein the top layer has a width smaller than the top end of the recess.
12. The method according to claim 1 , wherein the selective etching of the interlayer dielectric layer includes providing the recess to have a bottom surface located above an entire top surface of the substrate.
13. The method according to claim 1 , wherein the substrate has a uniform thickness along a horizontal direction.
14. The method according to claim 1 , wherein the selective etching of the interlayer dielectric layer includes providing the recess to have a wine glass-like shape.
15. The method according to claim 1 , wherein the selective etching of the interlayer dielectric layer includes providing the recess to have a shape gradually decreasing from a top end to a bottom end of the recess.
16. The method according to claim 1 , wherein the forming of the resistance variable element includes forming a stack structure including a first magnetic layer, a tunnel barrier layer and a second magnetic layer to cause an entire stack structure to be disposed over the bottom layer.
17. The method according to claim 1 , wherein the forming of the resistance variable element includes forming a stack structure including a first magnetic layer and a second magnetic layer, the resistance variable element having a resistance value that varies according to the magnetization directions of the first magnetic layer and the second magnetic layer.
18. The method according to claim 1 , wherein the forming of the bottom contact includes forming the bottom layer with a first material and the forming of the resistance variable element includes providing the bottom layer with a second material different from the first material.
19. The method according to claim 1 , wherein the forming of the resistance variable element includes constructing an entire bottom surface of the remaining layer structure to overlap with a top of the recess.
20. The method according to claim 1 , wherein the forming of the resistance variable element includes constructing the remaining layer structure to have a bottom surface with a width equal to or smaller than a width of a top of the recess.