Apparatus for dry lubrication of a thin slitting blade
A block of a solid lubricant material, such as PTFE, is biased continuously or intermittently against the cutting edge of a rotary slitting blade for corrugated paperboard. The solid lubricant block prevents the build up of starch adhesive and biasing movement compensates for wear of the block and wear of the cutting blade edge.
1. A dry lubrication system for a web slitting machine including an annular rotary slitting blade for slitting into a running corrugated paperboard web, the dry lubrication system comprising:
a first puck and a second puck of plastic lubricant held proximate a cutting edge of the slitting blade, the first puck contacting a first blade face of the slitting blade at a first blade face location and the second puck contacting a second, opposite blade face of the slitting blade at a second blade face location that is not immediately opposite the first blade face location, such that the first and second pucks are situated diagonally across the slitting blade from each other; and
a first biasing mechanism that applies an external load to the first puck and thereby biases the first puck into continuous, generally uniform contact with the first blade face;
wherein biasing of the first puck compensates for wear of the first puck due to contact with the first blade face and for wear of the blade cutting edge due to sharpening and continually advances the first puck in a lateral direction, perpendicular to the first blade face, to maintain the continuous, generally uniform contact as the first puck is worn away by the slitting blade.
2. The dry lubrication system of claim 1 , further comprising a second biasing mechanism applying an external load to the second puck and biasing the second puck into continuous, generally uniform contact with the second blade face.
3. The dry lubrication system of claim 2 , wherein the first and second pucks are biased independently of one another into contact with the first and second blade faces, respectively.
4. The dry lubrication system of claim 2 , wherein the first and second pucks are biased generally perpendicularly with respect to the first and second blade faces, respectively.
5. The dry lubrication system of claim 2 , further comprising a lubricator housing supported by the web slitting machine and having an open operating face for insertion of the blade cutting edge therein, wherein the first and second pucks are held within the lubricator housing.
6. The dry lubrication system of claim 5 , wherein the lubricator housing comprises first and second opposing side faces joined by first and second opposing end walls, the first and second opposing end walls each having a slot there through to accommodate the blade cutting edge when the blade cutting edge is inserted into the lubricator housing via the open operating face.
7. The dry lubrication system of claim 6 , further comprising first and second puck holders in the lubricator housing for holding the first and second pucks, respectively, and that nest the first and second pucks for limited movement toward the first and second blade faces, respectively.
8. The dry lubrication system of claim 7 , wherein the first and second puck holders are seated in diagonally opposite open spaces in the lubricator housing, each puck holder having a short leg that contacts a respective one of the first and second pucks and holds the respective puck in a corner formed by one of the first and second side faces and one of the first and second end walls of the lubricator housing, and a long leg that contacts an opposing other of the first and second end walls to brace the short leg of the respective puck holder in place against the respective puck.
9. The dry lubrication system of claim 6 , wherein the first biasing mechanism is supported by the first side face of the lubricator housing and the second biasing mechanism is supported by the opposing second side face of the lubricator housing.
10. The dry lubrication system of claim 2 , further comprising first and second lubricator holders on opposite sides of the slitting blade that hold the first and second pucks in contact with the first and second blade faces, respectively.
11. The dry lubrication system of claim 10 , wherein the first and second lubricator holders are circumferentially offset from one another with respect to the slitting blade.
12. The dry lubrication system of claim 11 , wherein the first and second biasing mechanisms are supported by the first and second lubricator holders, respectively.
13. A dry lubrication system for a web slitting machine including an annular rotary slitting blade for slitting into a running corrugated paperboard web, the dry lubrication system comprising:
a lubricant holder box supported by the web slitting machine and having first and second opposing side faces connected by first and second opposing end walls, and an open operating face for insertion of a cutting edge of the slitting blade therein;
first and second lubricant pucks held within the holder box, the first puck positioned proximate the first end wall of the holder box and contacting a first blade face of the slitting blade at a first blade face location and the second puck positioned proximate the second end wall of the holder box and contacting a second, opposite blade face of the slitting blade at a second blade face location that is not immediately opposite the first blade face location, such that the first and second pucks are situated diagonally across the slitting blade from each other; and
first and second biasing mechanisms that apply external loads to the first and second pucks, respectively, so as to continuously advance the first and second pucks in a lateral direction, perpendicular to the first and second blade faces, against and into continuous contact with the first and second blade faces, respectively, as the first and second pucks are worn away by the slitting blade.
14. The dry lubrication system of claim 13 , further comprising first and second liquid lubricant-retaining wicks held within the holder box, wherein the first and second pucks are nested between the first and second wicks and the first and second blade faces, respectively.
15. The dry lubrication system of claim 14 , wherein each of the first and second wicks has a stepped construction including a thinner portion adapted to seat the respective first or second puck therein and a thicker portion that contacts a respective one of the first and second blade faces.
16. The dry lubrication system of claim 15 , wherein the first and second biasing mechanisms provide first and second biasing forces through the first and second opposing side faces of the holder box against the thinner portions of the respective first and second wicks, which first and second biasing forces in turn press the first and second pucks against the respective first and second blade faces.
17. The dry lubrication system of claim 13 , wherein the first and second biasing mechanisms comprise spring-actuated mechanisms.
18. The dry lubrication system of claim 13 , wherein the first and second biasing mechanisms comprise pneumatically-actuated mechanisms.
19. The dry lubrication system of claim 13 , wherein positioning of the first puck proximate the first end wall of the holder box and of the second puck proximate the opposing second end wall of the holder box causes the first and second pucks to be circumferentially offset from one another with respect to the slitting blade.
20. The dry lubrication system of claim 13 , wherein the first and second pucks comprise blocks of PTFE.