IP Library Granted Patent US 9,790,625
Granted Patent B2
US 9,790,625 · App. 14/823,453 · Granted Oct 17, 2017

Textile, garment including the textile, and methods for manufacturing the textile and the garment

Inventors: Thomas Kenneth Hussey (Balmain, AU); Brian Conolly (Northwood, AU); Bartosz Milczarczyk (Umina Beach, AU)
Assignee: Zhik Pty Ltd
D03D15/08A41D13/012A41D27/24A41D31/0038D03D1/00D10B2401/021D10B2401/061D10B2501/04
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Quick Facts
Patent No.
US 9,790,625
App. No.
14/823,453
Granted
Oct 17, 2017
Kind
B2
Abstract

A textile is provided that includes a plurality of warp yarns and a plurality of weft yarns woven together, the plurality of warp yarns each including an elastic warp filament and a non-elastic warp filament, and the plurality of weft yarns each including an elastic weft filament and a non-elastic weft filament. At least one of the elastic warp filament, the non-elastic warp filament, the elastic weft filament, and the non-elastic weft filament includes a hydrophobic material. The materials of the elastic warp filament, the non-elastic warp filament, the elastic weft filament, and the non-elastic weft filament are selected such that the textile has a high elastic stretchability in at least one of a weft direction and a warp direction. A garment including the textile, and methods for manufacturing the textile and the garment, are also disclosed.

Claims (43)

1. A garment, comprising:

a first panel of a first textile, the first textile including a plurality of warp yarns and a plurality of weft yarns woven together, the plurality of warp yarns each including an elastic warp filament and a non-elastic warp filament, and the plurality of weft yarns each including an elastic weft filament and a non-elastic weft filament;

at least one of the elastic warp filament, the non-elastic warp filament, the elastic weft filament, and the non-elastic weft filament includes a hydrophobic material;

materials of the elastic warp filament, the non-elastic warp filament, the elastic weft filament, and the non-elastic weft filament are selected such that the first textile has an elastic stretchability in at least one of a weft direction and a warp direction; and

the garment further comprising a second panel that includes a plurality of perforations extending therethrough for air permeability.

2. The garment of claim 1 , wherein the second panel is formed of the first textile, the first panel and the second panel being adjoined together along a seam that forms a substantially water-tight seal between the first panel and the second panel.

3. The garment of claim 2 , wherein the seam includes a hydrophobic material.

4. The garment of claim 3 , wherein the seam has a flat seam construction, including a stitch yarn that is looped through the first panel and the second panel, the stitch yarn including a hydrophobic material.

5. The garment of claim 2 , wherein the seam has a folded seam construction including a stitch yarn that is looped through the first panel and the second panel, and the stitch yarn does not include a hydrophobic material.

6. The garment of claim 2 , wherein the seam has a fused seam construction, including a stretchable adhesive disposed relative to the first panel and the second panel.

7. The garment of claim 6 , wherein the stretchable adhesive includes a hydrophobic material.

8. The garment of claim 2 , wherein the seam includes an adhesive tape.

9. The garment of claim 8 , wherein the adhesive tape includes a hydrophobic material.

10. The garment of claim 1 , wherein the second panel is formed of a second textile, the second textile being different from first textile, the first panel and the second panel being adjoined together along a seam.

11. The garment of claim 10 , wherein the seam forms a substantially water-tight seal between the first panel and the second panel.

12. The garment of claim 2 , wherein the seam includes a hydrophobic material.

13. The garment of claim 3 , wherein the seam has a flat seam construction, including a stitch yarn that is looped through the first panel and the second panel, the stitch yarn including a hydrophobic material.

14. The garment of claim 2 , wherein the seam has a folded seam construction including a stitch yarn that is looped through the first panel and the second panel, and the stitch yarn does not include a hydrophobic material.

15. The garment of claim 2 , wherein the seam has a fused seam construction, including a stretchable adhesive disposed relative to the first panel and the second panel.

16. The garment of claim 6 , wherein the stretchable adhesive includes a hydrophobic material.

17. The garment of claim 2 , wherein the seam includes an adhesive tape.

18. The garment of claim 6 , wherein the adhesive tape includes a hydrophobic material.

19. The garment of claim 6 , wherein the second panel is a knitted textile.

20. The garment of claim 7 , wherein the second panel is positioned on the garment such that, when the garment is worn, the second panel is located proximate an area of a wearer's body, the area being at least one of an underarm area, an upper back area, a lower back area, a rear leg area, a knee area, and a groin area.

21. The garment of claim 6 , wherein the second panel is a liquid impermeable stretchable textile composite.

22. The garment of claim 9 , wherein the second panel is positioned on the garment such that, when the garment is worn, the second panel is located proximate an area of a wearer's body, the area being at least one of a knee area, a groin area, a chest area, a back area, and a seat area.

23. The garment of claim 1 , wherein the first panel includes a plurality of perforations extending therethrough for air permeability.

24. The garment of claim 1 , wherein the garment is designed to be loose-fitting on a wearer.

25. The garment of claim 1 , wherein the garment is designed to be form-fitting on a wearer.

26. The garment of claim 1 , further comprising a waistband made of a material with a relatively high elastic modulus and/or a high friction grip material.

27. The garment of claim 1 , further defining an opening for an arm, a leg, or a neck.

28. The garment of claim 27 , wherein an elastomeric band is positioned on an inside of the garment proximate the opening, the elastomeric band having a high amount of friction for holding the garment in place on a wearer.

29. The garment of claim 1 , further comprising padding positioned on the garment such that, when the garment is worn, the padding is located proximate an area of a wearer's body where padding is desired.

30. The garment of claim 1 , wherein the second panel is formed of a second textile, the second textile being the same as the first textile, the first panel and the second panel being adjoined together along a first seam that forms a substantially water-tight seal between the first panel and the second panel; and

a second seam formed between at least two panels of different textiles, the at least two panels being adjoined together along a second seam that does not form a substantially water-tight seal between the at least two panels.

31. A method for manufacturing a garment, comprising:

adjoining a first panel of a stretch-woven textile and a second panel of a second material along a seam to thereby form a substantially water-tight seal between the first panel and the second panel;

coating or treating the first panel with a hydrophobic material; and

forming a plurality of perforations in the second panel, the plurality of perforations extending through the second panel for air permeability.

32. The method of claim 31 , wherein the second material is a stretch-woven textile.

33. The method of claim 31 , wherein the second material is a knitted textile or a textile composite.

34. The method of claim 31 , further comprising the step of coating or treating the second panel with a hydrophobic material.

35. The method of claim 34 , wherein the coating or treating step involves at least one of a plasma-enhanced chemical vapor deposition (PECVD) technique and a plasma polymerization technique.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2018
From: ZHIK PTY LTD
To: XEFCO PTY LTD
Reel/Frame 046448/0087 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2015
From: HUSSEY, THOMAS KENNETH; CONOLLY, BRIAN; MILCZARCZYK, BARTOSZ
To: ZHIK PTY LTD
Reel/Frame 036611/0443 →
Priority Claims (2)
AU 2014903123 · Aug 11, 2014 · national
AU 2015901582 · May 4, 2015 · national
Continuity (1)
Related Publication 20160040325A1 · Feb 11, 2016