IP Library Granted Patent US 9,825,496
Granted Patent B2
US 9,825,496 · App. 14/490,656 · Granted Nov 21, 2017

DC electric motor/generator with enhanced permanent magnet flux densities

Inventor: Fred E. Hunstable (Granbury, TX)
Assignee: Linear Labs, Inc.
H02K3/04H02K1/17H02K1/2766H02K1/2793H02K1/30H02K16/02H02K31/02
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Quick Facts
Patent No.
US 9,825,496
App. No.
14/490,656
Granted
Nov 21, 2017
Kind
B2
Abstract

A new and improved method for producing electric energy or mechanical power, and in particular to an improved system and method for producing rotary motion from an electro-magnetic motor or generating electrical power from a rotary motion input by concentrating magnetic forces due to electromagnetism or geometric configurations.

Claims (52)

1. A method of producing DC voltage, the method comprising:

concentrating similarly polarized magnetic flux forces within an interior of a partial toroidal magnetic cylinder to create a first area of magnetic concentration comprising a plurality of similarly polarized magnetic flux forces,

providing a 360 degree rotation path comprising the interior of the toroidal magnetic cylinder and an open magnetic area outside of the interior of the toroidal magnetic cylinder,

rotationally moving a coil segment along the 360 degree rotation path and producing a voltage in the coil segment as the coil segment rotationally moves through the first area of magnetic concentration,

removing the voltage from the coil segment,

rotationally moving the coil segment along the 360 degree rotation path into the open magnetic area,

positioning a first plurality of magnets along an interior wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the first plurality of magnets has a first common pole facing towards the interior of the partial toroidal magnetic cylinder,

positioning a second plurality of magnets along a first side wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the second plurality of magnets has a second common pole facing towards the interior of the partial toroidal magnetic cylinder,

positioning a third plurality of magnets along a second side wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the third plurality of magnets has a third common pole facing towards the interior of the partial toroidal magnetic cylinder, and

wherein first common pole, the second common pole, and the third common pole have the same magnetic polarity.

2. The method of claim 1 further comprising:

rotationally moving a second coil segment along the 360 degree rotation path and producing a voltage in the second coil segment as the second coil segment rotationally moves through the first area of magnetic concentration,

removing the voltage from the second coil segment,

rotationally moving the second coil segment along the 360 degree rotation path into the open magnetic area.

3. The method of claim 2 further comprising:

rotationally moving an additional coil segment along the 360 degree rotation path and producing a voltage in the second coil segment as the second coil segment rotationally moves through the first area of magnetic concentration,

removing the voltage from the additional coil segment,

rotationally moving the additional coil segment along the 360 degree rotation path into the open magnetic area.

4. The method of claim 1 , wherein the concentrating further comprises:

positioning a fourth plurality of magnets along an exterior wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the fourth plurality of magnets has a fourth common pole facing towards the interior of the partial toroidal magnetic cylinder, and

wherein first common pole, the second common pole, the third common pole, and the fourth common pole have the same magnetic polarity.

5. The method of claim 4 , wherein the concentrating further comprises creating a flux line from at least one magnet of the first, second, third, or forth plurality of magnets such that the flux line flows from the north pole of the magnet in a perpendicular manner from an interior face of the magnet, through the interior cavity of the toroidal magnetic cylinder, out an open end of the toroidal magnetic cylinder, into the open area, and then around an exterior of the toroidal cylinder to the exterior face of the magnet containing its south pole.

6. The method of claim 5 , wherein the formed flux line is dominantly aligned with the direction of the applied force acting upon the coil segment thereby reducing losses.

7. The method of claim 1 , wherein the providing a 360 degree rotation path further comprises adding a magnetic field of a differing magnetic polarity in the open magnetic area.

8. The method of claim 1 , wherein the providing a 360 degree rotation path further comprises providing a circular core upon which one or more coil segments may be positioned around.

9. The method of claim 8 , wherein the concentrating further comprises creating a flux line from at least one magnet of the first plurality of magnets, the second plurality of magnets, the third plurality of magnets or a fourth plurality of magnets such that the flux line flows from the north pole of the magnet in a perpendicular manner from an interior face of the magnet, through the interior cavity of the toroidal magnetic cylinder, through the circular core, out an open end of the toroidal magnetic cylinder, into the open area, and then around an exterior of the toroidal cylinder to the exterior face of the magnet containing its south pole.

10. A method of producing a radial motion of a shaft, the method comprising:

concentrating similarly polarized magnetic flux forces within an interior of a partial toroidal magnetic cylinder to create a first area of magnetic concentration comprising a plurality of similarly polarized magnetic flux forces,

providing a 360 degree rotation path consisting of the interior of the toroidal magnetic cylinder and an open area outside of the interior of the toroidal magnetic cylinder,

radially moving a coil segment along the rotation path into the first area of magnetic concentration,

applying a current to the coil segment to change the plurality of flux forces within the first area of magnetic concentration, thereby creating a magnetic force on the coil segment to move the coil segment out of the first area of magnetic concentration along the rotation path, and

coupling the coil segment to a longitudinal shaft such that as the coil segment moves out of the first area of concentration along the rotation path, the shaft rotates in a radial manner,

positioning a first plurality of magnets along an interior wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the first plurality of magnets has a first common pole facing towards the interior of the partial toroidal magnetic cylinder,

positioning a second plurality of magnets along a first side wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the second plurality of magnets has a second common pole facing towards the interior of the partial toroidal magnetic cylinder,

positioning a third plurality of magnets along a second side wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the third plurality of magnets has a third common pole facing towards the interior of the partial toroidal magnetic cylinder, and

wherein first common pole, the second common pole, and the third common pole have the same magnetic polarity.

11. The method of claim 10 , further comprising:

radially moving a second coil segment along the rotation path into the first area of magnetic concentration,

applying a current to the second coil segment to change the plurality of flux forces within the first area of magnetic concentration, thereby creating a magnetic force on the second coil segment to move the second coil segment out of the first area of magnetic concentration along the rotation path, and

coupling the second coil segment to the longitudinal shaft such that as the second coil segment moves out of the first area of concentration along the rotation path, the shaft rotates in a radial manner.

12. The method of claim 11 , further comprising:

radially moving an additional coil segment along the rotation path into the first area of magnetic concentration,

applying a current to the additional coil segment to change the plurality of flux forces within the first area of magnetic concentration, thereby creating a magnetic force on the additional coil segment to move the additional coil segment out of the first area of magnetic concentration along the rotation path, and

coupling the additional coil segment to the longitudinal shaft such that as the additional coil segment moves out of the first area of concentration along the rotation path, the shaft rotates in a radial manner.

13. The method of claim 10 , wherein the concentrating further comprises:

positioning a fourth plurality of magnets along an exterior wall of the partial toroidal magnetic cylinder where each of the plurality of magnets in the fourth plurality of magnets has a fourth common pole facing towards the interior of the partial toroidal magnetic cylinder, and

wherein first common pole, the second common pole, the third common pole, and the fourth common pole have the same magnetic polarity.

14. The method of claim 13 , wherein the concentrating further comprises creating a flux line from at least one magnet of the first, second, third, or forth plurality of magnets such that the flux line flows from the north pole of the magnet in a perpendicular manner from an interior face of the magnet, through the interior cavity of the toroidal magnetic cylinder, out an open end of the toroidal magnetic cylinder, into the open area, and then around an exterior of the toroidal cylinder to the exterior face of the magnet containing its south pole.

15. The method of claim 14 , wherein the formed flux line is dominantly aligned with the direction of the applied force acting upon the coil segment thereby reducing losses.

16. The method of claim 10 , wherein the providing a 360 degree rotation path comprising the interior of the toroidal magnetic cylinder and an open magnetic area outside of the interior of the toroidal magnetic cylinder further comprises the open magnetic area where the open magnetic area is of an opposite magnetic polarity to the first area of magnetic concentration.

17. The method of claim 10 , wherein the providing a 360 degree rotation path further comprises providing a circular core upon which one or more coil segments may be positioned around.

18. The method of claim 17 , wherein the concentrating further comprises creating a flux line from at least one magnet of the first plurality of magnets, the second plurality of magnets, the third plurality of magnets or a fourth plurality of magnets such that the flux line flows from the north pole of the magnet in a perpendicular manner from an interior face of the magnet, through the interior cavity of the toroidal magnetic cylinder, through the circular core, out an open end of the toroidal magnetic cylinder, into the open area, and then around an exterior of the toroidal cylinder to the exterior face of the magnet containing its south pole.

Assignments (4)
SECURITY INTEREST Recorded Mar 8, 2023
From: LINEAR LABS, INC.
To: VFP, LLC
Reel/Frame 062992/0725 →
CONVERSION Recorded Feb 12, 2020
From: LINEAR LABS, LLC
To: LINEAR LABS, INC.
Reel/Frame 051906/0261 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME IN THE ASSIGNMENT DOCUMENT PREVIOUSLY RECORDED ON REEL 035644 FRAME 0846. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 27, 2018
From: HUNSTABLE, FRED E.
To: LINEAR LABS, LLC
Reel/Frame 047927/0185 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2015
From: HUNSTABLE, FRED E.
To: LINEAR LABS, INC.
Reel/Frame 035644/0846 →
Continuity (3)
Continuation PCTUS2013033198 · Mar 20, 2013
Provisional Application 61613022 · Mar 20, 2012
Related Publication 20150001976A1 · Jan 1, 2015