IP Library Granted Patent US 9,828,491
Granted Patent B2
US 9,828,491 · App. 14/972,823 · Granted Nov 28, 2017

Polyamide resin composition and molded article

Inventors: Teruaki Sakuma (Tokyo, JP); Kazunori Terada (Tokyo, JP)
Assignee: ASAHI KASEI KABUSHIKI KAISHA
C08K5/527C08K3/16C08K5/09C08K5/098C08K5/20C08K5/524C08K5/5333C08K5/5357C08L77/06C08K2003/162C08K2003/166
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Quick Facts
Patent No.
US 9,828,491
App. No.
14/972,823
Granted
Nov 28, 2017
Kind
B2
Abstract

A polyamide resin composition comprising a polyamide resin (A), a copper compound (B), a bromide of an alkali metal and/or a bromide of an alkaline earth metal (C), and at least one phosphorus compound (D) selected from the group consisting of tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-t-butyl-4-methylphenyl)pentaerythritol diphosphite, bis(2,4-dicumylphenyl)pentaerythritol diphosphite, 2,2′,2″-nitrilo(triethyl-tris(3,3′,5,5′-tetra-t-butyl-1,1′-biphenyl-2,2′-diyl))phosphite, tetrakis(2,4-di-t-butylphenyl)-4,4′-biphenylene diphosphonite, tetrakis(2,4-di-t-butylphenyl)-4,3′-biphenylene diphosphonite, and tetrakis(2,4-di-t-butylphenyl)-3,3′-biphenylene diphosphonate, in an amount of 0.01 to 10% by mass with respect to 100% by mass of the polyamide resin composition, at least one fatty acid compound (E), and an inorganic filler (F).

Claims (17)

1. A polyamide resin composition comprising:

30 to 99.94% by mass of a polyamide resin (A),

0.001 to 0.2% by mass of a copper compound (B),

0.05 to 5% by mass of a bromide of an alkali metal and/or a bromide of an alkaline earth metal (C),

at least one phosphorus (D) compound selected from the group consisting of tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-t-butyl-4-methylphenyl)pentaerythritol diphosphite, bis(2,4-dicumylphenyl)pentaerythritol diphosphite, 2,2′,2″-nitrilo(triethyl-tris(3,3′,5,5′-tetra-t-butyl-1,1′-biphenyl-2,2′-diyl))phosphite, tetrakis(2,4-di-t-butylphenyl)-4,4′-biphenylene diphosphonite, tetrakis(2,4-di-t-butylphenyl)-4,3′-biphenylene diphosphonite, and tetrakis(2,4-di-t-butylphenyl)-3,3′-biphenylene diphosphonate, in an amount of 0.01 to 10% by mass with respect to 100% by mass of the polyamide resin composition,

at least one fatty acid compound (E) selected from the group consisting of fatty acid esters, fatty acid amides, and fatty acid metal salts, in an amount of 0.01 to 10% by mass with respect to 100% by mass of the polyamide resin composition, and

10 to 70% by mass of an inorganic filler (F).

2. The polyamide resin composition according to claim 1 , wherein the copper compound (B) is a copper halide compound.

3. The polyamide resin composition according to claim 1 , wherein a molar ratio of a halogen element/a copper element in the polyamide resin composition is 2/1 to 50/1.

4. The polyamide resin composition according to claim 1 , wherein the fatty acid compound (E) has an acid value of 10 mg/g or less.

5. The polyamide resin composition according to claim 1 , wherein the fatty acid compound (E) is a higher fatty acid metal salt with a metal content of 3.5 to 11.5% by mass.

6. The polyamide resin composition according to claim 1 , wherein the content of the copper element in the polyamide resin composition is 0.005% by mass or more with respect to the total mass of the polyamide resin composition.

7. The polyamide resin composition according to claim 1 , wherein the mass ratio [x/y] of the bromide of alkali metal and/or bromide of alkaline earth metal (C) [x] to the phosphorus compound (D) [y] contained in the polyamide resin composition is 100/1 to 1/100.

8. The polyamide resin composition according to claim 1 , wherein the polyamide resin composition does not cause the deposition of the copper element on the surface of a rolled steel (SS400) after the polyamide resin composition is in contact with the rolled steel at a temperature 30° C. higher than the melting point of the polyamide resin (A) for 12 hours.

9. A molded article comprising a polyamide resin composition according to claim 1 .

10. The molded article according to claim 9 , wherein the molded article is a vehicle part.

11. The polyamide resin composition according to claim 1 , wherein the inorganic filler (F) is selected from the group consisting of glass fibers, carbon fibers, glass flakes, talc, kaolin, mica, wollastonite, silica, carbon nanotubes, graphite, calcium fluoride, montmorillonite, swellable fluorine mica, and apatite.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF THE CONVEYING PARTIES PREVIOUSLY RECORDED AT REEL: 038817 FRAME: 0847. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Jun 21, 2016
From: ASAHI KASEI FIBERS CORPORATION; ASAHI KASEI CHEMICALS CORPORATION; ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 039098/0978 →
MERGER Recorded Jun 6, 2016
From: ASAHI KASEI E-MATERIALS CORPORATION; ASAHI KASEI CHEMICALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 038817/0847 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2016
From: SAKUMA, TERUAKI; TERADA, KAZUNORI
To: ASAHI KASEI CHEMICALS CORPORATION
Reel/Frame 037727/0639 →
Priority Claims (1)
JP 2014-256595 · Dec 18, 2014 · national
Continuity (1)
Related Publication 20160177058A1 · Jun 23, 2016