IP Library Granted Patent US 9,831,407
Granted Patent B2
US 9,831,407 · App. 15/038,042 · Granted Nov 28, 2017

Light emitting device package, backlight unit, illumination apparatus, and method of manufacturing light emitting device package

Inventors: Seung-Hyun Oh (Gwangju-si, KR); Sung-Sik Jo (Yongin-si, KR); Jung-A Lim (Seoul, KR); Sung-Yole Yun (Yongin-si, KR); Ji-Yeon Lee (Yongin-si, KR); Bo-Young Kim (Seoul, KR)
Assignee: LUMENS CO., LTD.
H01L33/62H01L24/29H01L24/32H01L24/83H01L33/46H01L33/486H01L33/50H01L33/54H01L33/56H01L33/60H01L24/30H01L2224/27312H01L2224/29015H01L2224/29019H01L2224/3015H01L2224/32227H01L2224/83193H01L2224/83385H01L2924/15156H01L2933/0066
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Quick Facts
Patent No.
US 9,831,407
App. No.
15/038,042
Granted
Nov 28, 2017
Kind
B2
Abstract

Disclosed herein are a light emitting device package, a backlight unit, an illumination apparatus, and a method of manufacturing a light emitting device package capable of being used for a display application or an illumination application. The light emitting device package includes: a flip-chip type light emitting device having a first terminal and a second terminal installed therebeneath; a substrate having a first electrode formed at one side of an electrode separating space and a second electrode formed at the other side thereof; a first conductive bonding member installed on the first electrode of the substrate so as to be electrically connected to the first terminal of the light emitting device; a second conductive bonding member installed on the second electrode of the substrate so as to be electrically connected to the second terminal of the light emitting device; a reflection encapsulant molded and installed on the substrate so as to form a reflection cup part reflecting light generated in the light emitting device and filled in the electrode separating space to form an electrode separating part; and a filler filled between the reflection cup part and the first and second conductive bonding members.

Claims (44)

1. A light emitting device package comprising:

a light emitting device including a first terminal and a second terminal;

a substrate including a first electrode formed at one side of an electrode separating space and a second electrode formed at the other side of the electrode separating space;

a first conductive bonding member installed on the first electrode of the substrate so as to be electrically connected to the first terminal of the light emitting device;

a second conductive bonding member installed on the second electrode of the substrate so as to be electrically connected to the second terminal of the light emitting device;

a reflection encapsulant installed on the substrate so as to form a reflection cup part configured to reflect light generated in the light emitting device and filled in the electrode separating space to form an electrode separating part; and

a filler filled between the reflection cup part and the first and second conductive bonding members,

wherein the first terminal of the light emitting device includes:

a reinforcing metal layer installed to be close to the light emitting device and formed of a conductive material having a first elongation percentage; and

a buffering metal layer installed beneath the reinforcing metal layer and formed of a conductive material having a second elongation percentage higher than the first elongation percentage.

2. The light emitting device package of claim 1 , wherein the reflection encapsulant is formed of a white epoxy molding compound (EMC) or a silicon molding compound (SMC) corresponding to a thermosetting resin having a coefficient of thermal expansion that is in 80% of a coefficient of thermal expansion of the substrate.

3. The light emitting device package of claim 1 , wherein the first conductive bonding member is a first solder cream installed on the first electrode of the substrate so as to be electrically connected to the first terminal of the light emitting device and mixed with a liquid-phase solvent to have a dotting viscosity so as to be dotted by a dotting pin, and

the second conductive bonding member is a second solder cream installed on the second electrode of the substrate so as to be electrically connected to the second terminal of the light emitting device and mixed with a liquid-phase solvent to have a dotting viscosity so as to be dotted by a dotting pin.

4. The light emitting device package of claim 1 , wherein the electrode separating part has a height higher than that of the substrate.

5. The light emitting device package of claim 1 , wherein the filler is formed of one or more selected from the group consisting of at least silicon, transparent epoxy, a phosphor, and a combination thereof.

6. The light emitting device package of claim 1 , wherein the filler is filled between the first conductive bonding member and the second conductive bonding member by centrifugal force.

7. A backlight unit comprising:

a light emitting device including a first terminal and a second terminal installed therebeneath;

a substrate including a first electrode formed at one side of an electrode separating space and a second electrode formed at the other side of the electrode separating space;

a first conductive bonding member installed on the first electrode of the substrate so as to be electrically connected to the first terminal of the light emitting device;

a second conductive bonding member installed on the second electrode of the substrate so as to be electrically connected to the second terminal of the light emitting device;

a reflection encapsulant installed on the substrate so as to form a reflection cup part reflecting light generated in the light emitting device and filled in the electrode separating space to form an electrode separating part;

a filler filled between the reflection cup part and the first and second conductive bonding members; and

a light guide plate installed in a light path of the light emitting device,

wherein the first terminal of the light emitting device includes:

a reinforcing metal layer installed to be close to the light emitting device and formed of a conductive material having a first elongation percentage; and

a buffering metal layer installed beneath the reinforcing metal layer and formed of a conductive material having a second elongation percentage higher than the first elongation percentage.

8. An illumination apparatus comprising:

a light emitting device including a first terminal and a second terminal installed therebeneath;

a substrate including a first electrode formed at one side of an electrode separating space and a second electrode formed at the other side of the electrode separation space;

a first conductive bonding member installed on the first electrode of the substrate so as to be electrically connected to the first terminal of the light emitting device;

a second conductive bonding member installed on the second electrode of the substrate so as to be electrically connected to the second terminal of the light emitting device;

a reflection encapsulant installed on the substrate so as to form a reflection cup part reflecting light generated in the light emitting device and filled in the electrode separating space to form an electrode separating part; and

a filler filled between the reflection cup part and the first and second conductive bonding members,

wherein the first terminal of the light emitting device includes:

a reinforcing metal layer installed to be close to the light emitting device and formed of a conductive material having a first elongation percentage; and

a buffering metal layer installed beneath the reinforcing metal layer and formed of a conductive material having a second elongation percentage higher than the first elongation percentage.

9. The light emitting device package of claim 1 , wherein the reinforcing metal layer is formed of one or more selected from the group consisting of at least silver (Ag), tin (Sn), aluminum (Al), and a combination thereof.

10. The light emitting device package of claim 1 , wherein the buffering metal layer contains includes pure gold (Au) having a thickness of 5000 Å or more.

11. The light emitting device package of claim 1 , wherein the buffering metal layer includes a thermal stress alleviating protrusion formed thereon or a thermal stress alleviating groove part installed therein.

12. The light emitting device package of claim 1 , wherein the buffering metal layer includes a thermal stress alleviating rugged surface formed thereon.

13. The light emitting device package of claim 3 , wherein a plurality of first solder creams are simultaneously dotted on a surface of the first electrode of the substrate.

14. The light emitting device package of claim 3 , wherein the first solder cream is installed in a solder cream accommodating groove part or a solder cream height limiting protrusion of the first electrode of the substrate.

15. The light emitting device package of claim 3 , wherein the first solder cream is installed on a solder cream accommodating rugged surface of the first electrode of the substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2016
From: OH, SEUNG-HYUN; JO, SUNG-SIK; LIM, JUNG-A; YUN, SUNG-YOLE; KIM, BO-YOUNG; LEE, JI-YEON
To: LUMENS CO., LTD.
Reel/Frame 038653/0323 →
Priority Claims (3)
KR 10-2013-0142035 · Nov 21, 2013 · national
KR 10-2013-0142036 · Nov 21, 2013 · national
KR 10-2013-0142038 · Nov 21, 2013 · national
Continuity (1)
Related Publication 20160300988A1 · Oct 13, 2016