Double-disc straight groove cylindrical-component surface grinding disc
A double-disc straight groove cylindrical-component surface grinding disc, includes a first grinding disc and a second grinding disc, rotating relative to each other; the the first grinding disc's working face is planar; the second grinding disc's surface, opposite the first grinding disc, includes a set of radial straight grooves, with groove faces of the straight grooves are the working face of the second grinding disc; the cross-sectional outline of the working face of the second grinding disc is arcuate or V-shaped or is a V-shape having an arc; during grinding, a workpiece spins inside the straight grooves, while under the effect of an advancing apparatus, the workpiece slides in translational motion along the straight grooves. The described grinding disc device has high-volume production capabilities, and the shape accuracy and size consistency of the cylindrical roller's cylindrical surface and the efficiency in machining are improved, and machining cost is reduced.
1. A double-disc straight groove cylindrical-component surface grinding disc, comprising a first grinding disc ( 11 ) and a second grinding disc ( 12 ); wherein:
the second grinding disc ( 12 ) and the first grinding disc ( 11 ) rotates relative to each other, the second grinding disc ( 12 ) having a rotation, axis OO′ relative to the first grinding disc ( 11 ); a surface of the first grinding disc 11 , opposite to the second grinding disc ( 12 ) is planar, which is a working surface ( 111 ) of the first grinding disc ( 11 ); and
a plurality of radial straight grooves ( 121 ) are provided on a surface of the second grinding disc ( 12 ) opposite to the first grinding disc ( 11 ), the straight groove ( 121 ) having a groove surface as a working face ( 1211 ) of the second grinding disc ( 12 ), the working face ( 1211 ) of the second grinding disc ( 12 ) having a cross-section profile in an arc shape or a V shape or a V shape with an arc; during grinding process, a processing workpiece ( 9 ) is arranged in the straight, groove ( 121 ) along a groove extending direction, and meanwhile, an outer cylindrical surface of the processing workpiece ( 9 ) contacts with the working face ( 1211 ) of the second grinding disc ( 12 );
the straight groove ( 121 ) has a reference plane, a plane that passes through an axis l of the processing workpiece arranged in the straight groove, and is perpendicular to the working face ( 111 ) of the first grinding disc ( 11 ); there is an angle θ between a normal plane at a contacting point or a midpoint of a contacting arc between the processing workpiece ( 9 ) and the straight groove ( 121 ), and the reference plane of the straight groove ( 121 ), the angle θ ranging in 30˜60 °;
one end of the straight groove ( 121 ) close to a center of the second grinding disc ( 12 ) is a propulsion port, and the other end of the straight groove ( 121 ) is a discharge outlet; an eccentric distance e exists between the reference plane of the straight groove ( 121 ) and the rotation axis OO′, and the value of e is larger than or equal to zero, and smaller than a distance from the rotation axis OO′ to the discharge outlet of the straight groove ( 121 ); when the value of the eccentric distance e is zero, the straight groove ( 121 ) is arranged in a radial arrangement; and the second grinding disc ( 12 ) has a central position with a mounting portion of the workpiece advancing, apparatus ( 2 ) provided thereon;
under a condition of a grinding pressure and grinding lubrication, a friction coefficient between materials of the first grinding disc's working face ( 111 ) and materials of the processing workpiece is f 1 , a friction coefficient between materials of the second grinding disc's working face ( 1211 ) and materials, of the processing workpiece is f 2 , and f 1 >f 2 , so as to ensure the processing workpiece to achieve spinning in the grinding process.
2. The double-disc straight groove cylindrical-component surface grinding disc as described in claim 1 , wherein, the second grinding disc 12 has a central position provided with a mounting portion of the workpiece advancing apparatus.
3. The double-disc straight groove cylindrical-component surface grinding disc as described in claim 1 , wherein, a grinding disc loading apparatus and a power system are included.