Trailer wiring connector with finger pull hole and method of making same
A wiring connector for connecting the lighting system wiring of a first vehicle to the lighting system wiring of a second vehicle so that lights on the first vehicle are activated when corresponding lights on the second vehicle are activated. The connector includes a plurality of terminals configured for coupling with corresponding terminals on a mating connector on the second vehicle; a plurality of wires each having one end electrically coupled with one of the terminals and another end for electrically connecting to the wiring of the first vehicle lighting system; a wire-retaining ring; and a housing formed around the terminals, the wires, and the wire-retaining ring, the housing including a central opening within the wire-retaining ring.
1. A connector for connecting wiring of a first vehicle lighting system to wiring of a second vehicle lighting system so that lights on the first vehicle are activated when corresponding lights on the second vehicle are activated, the connector comprising:
a plurality of terminals configured for coupling with corresponding terminals on a mating connector on the second vehicle;
a plurality of wires each having one end electrically coupled with one of the terminals and another end for electrically connecting to the wiring of the first vehicle lighting system;
a housing formed around the terminals and the wires, the housing including an opening that serves as a finger pull hole to facilitate gripping of the connector; and
a wire-retainer around which the housing is formed, the wire-retainer including: a central opening and a plurality of wire holders for holding portions of wires routed around the central opening.
2. The connector as set forth in claim 1 , the wire-retainer comprising a wire-retaining ring around which the housing is formed, the wire-retaining ring including: a raceway having an outer wall and an inner wall that defines the central opening; the wire holders comprising a plurality of prongs extending from the outer wall of the raceway for holding portions of the wires adjacent the outer wall of the raceway so that the wires are routed around the central opening of the raceway.
3. The connector as set forth in claim 2 , the raceway having spaced apart top and bottom edges which connect the inner wall and outer wall, wherein some of the prongs extend from the top edge of the raceway and some of the prongs extend from the bottom edge of the raceway so that the wires are held between the prongs extending from the top edge of the raceway and the prongs extending from the bottom edge of the raceway.
4. The connector as set forth in claim 3 , wherein the prongs that extend from the top edge of the raceway have downwardly extending hooks and wherein the prongs that extend from the bottom edge of the raceway have upwardly extending hooks.
5. The connector as set forth in claim 2 , wherein the housing is molded around the terminals, the wires, and the wire-retaining ring.
6. The connector as set forth in claim 1 , wherein the housing is molded from translucent materials so that the terminals and the wires within the housing are at least partially visible from outside the connector.
7. The connector as set forth in claim 6 , further comprising a light positioned inside the housing and electrically connected to one of the terminals such that the light is illuminated when the connector is connected to the mating connector on the second vehicle.
8. A four-way flat connector for connecting wiring of a first vehicle lighting system to wiring of a second vehicle lighting system so that lights on the first vehicle are activated when corresponding lights on the second vehicle are activated, the connector comprising:
three terminals configured for coupling with corresponding terminals on a mating connector on the second vehicle;
a ground terminal configured for coupling with corresponding ground terminal on the mating connector of the second vehicle;
a plurality of wires each having one end electrically coupled with one of the terminals or the ground terminal and another end for electrically connecting to the wiring of the first vehicle lighting system or a ground connection;
a housing formed around the terminals and wires, the housing including an opening that serves as a finger pull hole to facilitate gripping of the connector; and
a wire-retainer around which the housing is formed, the wire-retainer including: a central opening and a plurality of wire holders for holding portions of wires routed around the central opening.
9. The connector as set forth in claim 8 , the wire retainer comprising a wire-retaining ring around which the housing is formed, the wire-retaining ring including: a raceway having an outer wall and an inner wall that defines a central opening; the wire holders comprising a plurality of prongs extending from the outer wall of the raceway for holding portions of the wires adjacent the outer wall of the raceway so that the wires are routed around the central opening in the raceway.
10. The connector as set forth in claim 9 , the raceway having spaced apart top and bottom edges which connect the inner wall and outer wall, wherein some of the prongs extend from the top edge of the raceway and some of the prongs extend from the bottom edge of the raceway so that the wires are held between the prongs extending from the top edge of the raceway and the prongs extending from the bottom edge of the raceway.
11. The connector as set forth in claim 10 , wherein the prongs that extend from the top edge of the raceway have downwardly extending hooks and wherein the prongs that extend from the bottom edge of the raceway have upwardly extending hooks.
12. The connector as set forth in claim 9 , wherein the housing is molded around the terminals, the wires, and the wire-retaining ring.
13. The connector as set forth in claim 9 , wherein the housing is molded from translucent materials, the connector further comprising an LED positioned inside the housing and electrically connected to one of the terminals such that the LED is illuminated when the connector is connected to the mating connector on the second vehicle so that the terminals, the wires, and the wire-retaining ring within the housing are at least partially visible from outside the connector.
14. A four-way flat connector for connecting wiring of a towed vehicle lighting system to wiring of a towing vehicle lighting system so that lights on the towed vehicle are activated when corresponding lights on the towing vehicle are activated, the connector comprising:
three terminals configured for coupling with corresponding terminals on a mating connector on the towing vehicle;
a ground terminal configured for coupling with corresponding ground terminal on the mating connector of the towing vehicle
a plurality of wires each having one end electrically coupled with one of the terminals or the ground terminal and another end for electrically connecting to the wiring of the towed vehicle lighting system or a ground connection;
a wire-retaining ring having a central opening; and
a housing formed around the terminals, wires, and wire-retaining ring, the housing including an opening within the central opening of the wire-retaining ring that serves as a finger pull hole to facilitate gripping of the connector.
15. The connector as set forth in claim 14 , the wire-retaining ring including: a raceway having an outer wall, an inner wall that defines the central opening, and spaced apart top and bottom edges which connect the inner wall and outer wall; and a plurality of prongs extending from the top edge of the raceway and a plurality of prongs extending from the bottom edge of the raceway for holding portions of the wires between the prongs so that the wires are routed around the central opening.
16. The connector as set forth in claim 15 , wherein the prongs that extend from the top edge of the raceway have downwardly extending hooks and wherein the prongs that extend from the bottom edge of the raceway have upwardly extending hooks.
17. The connector as set forth in claim 14 , wherein the housing is molded around the terminals, the wires, and the wire-retaining ring.
18. The connector as set forth in claim 17 , wherein the housing is molded from translucent materials so that the terminals, the wires, and the wire-retaining ring within the housing are at least partially visible from outside the connector.
19. The connector as set forth in claim 17 , further comprising a light positioned inside the housing and electrically connected to one of the terminals such that the light is illuminated when the connector is connected to the mating connector on the towing vehicle.
20. A method of making a wiring connector that connects wiring of a towed vehicle lighting system to wiring of a towing vehicle lighting system, the method comprising:
electrically connecting a plurality of wires to a plurality of terminals;
positioning the wires around a wire-retaining ring with a central opening;
molding a housing around the terminals, the wires, and the wire-retaining ring such that the housing has an opening within the central opening of the wire-retaining ring; and
electrically connecting a light to one of the wires and molding the housing around the light such that the light illuminates the housing from within when the light is lit.