System and method for automatically regulating tensions of guide ropes of flexible cable suspension platform
A system and a method for automatically regulating the tensions of the guide ropes of a flexible cable suspension platform. The system includes a guide rope regulator mounted on a flexible cable suspension platform, a hydraulic pump station arranged on the flexible cable suspension platform, and a hydraulic system associated to the hydraulic pump station. The guide rope regulator automatically regulates the tensions of the guide ropes to enable the tensions of all the guide ropes to be consistent, so as to further ensure that the flexible cable suspension platform is in a level condition. The guide rope regulator also can measure the tension states of the guide ropes conveniently so as to ensure that the guide ropes have enough tensions to efficiently limit the swing amplitude of a lilting container. The system is simple, and convenient to operate, and has a good automatic regulating effect.
1. A guide rope tensioning system for a flexible cable suspension platform system, the flexible cable suspension platform system having a platform operably coupled to a plurality of guide ropes, each of the plurality of guide ropes operably coupled to a corresponding guide rope winch at one end, the guide rope tensioning system configured to automatically regulate and balance tension among the plurality of guide ropes, the guide rope tensioning system comprising:
a plurality of guide rope regulators, each of the plurality of guide rope regulators operably coupled to a corresponding one of the plurality of guide ropes at an end of the guide rope opposite to the corresponding guide rope winch, each of the plurality of guide rope regulators including
two conjugated connecting plates including a bottom portion defining a connecting hole for operable engagement with the platform,
a regulating plate defining a strip notch arranged between the two conjugated connecting plates, the regulating plate operably coupled to a rope ring for operable engagement with the corresponding guide rope, and
a hydraulic oil cylinder arranged in the strip notch of the regulating plate, the hydraulic oil cylinder having an oil chamber operably coupled to the regulating plate and a connecting rod operably coupled to the two conjugated connecting plates, in order to enable the regulating plate to shift relative to the two connecting plates; and
a hydraulic pump station operably coupled to the plurality of guide rope regulators, the hydraulic pump station configured to measure, equalize and regulate fluid pressure among the hydraulic oil cylinders of each of the plurality of guide rope regulators, the hydraulic pump station including
a hydraulic pump,
a safety valve operably coupled to the hydraulic pump,
a two-position two-way directional control valve,
a non-return valve,
a single-shot pressure booster,
a pressure sensor operably coupled to an oil inlet of each hydraulic oil cylinder,
a two-position three-way directional control valve operably coupled to an oil outlet of each hydraulic oil cylinder, and
a pilot overflow valve and a pipeline operably coupling the hydraulic oil cylinders to the two-position three-way directional control valve.
2. The guide rope tensioning system of claim 1 , wherein, the plurality of guide ropes include two guide ropes arranged in symmetry on a circumference of the platform of the flexible cable suspension platform system.
3. The guide rope tensioning system of claim 1 , wherein, the plurality of guide ropes include four guide ropes arranged in symmetry on a circumference of the platform of the flexible cable suspension platform system.
4. The guide rope tensioning system of claim 1 , said two position three-way directional control valve including a left oil outlet, said hydraulic oil cylinders being operably coupled to said left oil outlet.