IP Library Granted Patent US 9,850,131
Granted Patent B2
US 9,850,131 · App. 14/434,162 · Granted Dec 26, 2017

Method for producing phosphor

Inventors: Ryozo Nonogaki (Machida, JP); Masayoshi Ichikawa (Machida, JP); Tomohiro Nomiyama (Machida, JP); Yusuke Takeda (Machida, JP)
Assignee: DENKA COMPANY LIMITED
C01B21/082C01B21/0627C01B21/0826C09K11/646C09K11/7734C01P2002/50C01P2002/72C01P2002/84
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Quick Facts
Patent No.
US 9,850,131
App. No.
14/434,162
Granted
Dec 26, 2017
Kind
B2
Abstract

Provided is a method for producing a phosphor, using a nitride raw material, that gives a high-reliability (Sr,Ca)AlSiN 3 -based nitride phosphor at a productivity higher than before. The method comprises a mixing step of mixing raw materials and a calcining step of calcining the mixture obtained in the mixing step and, in producing the phosphor having a crystalline structure substantially identical with that of (Sr,Ca)AlSiN 3 crystal as the host crystal, a strontium nitride containing SrN, Sr 2 N, or the mixture thereof as the main crystalline phase, as determined by crystalline phase analysis by powder X-ray diffractometry, and having a nitrogen content of 5 to 12 mass % is used as part of the raw materials.

Claims (8)

1. A method for producing a phosphor, the host crystal thereof having a crystal structure substantially identical with that of (Sr,Ca)AlSiN 3 crystal, comprising:

a mixing step of mixing raw materials; and

a calcining step of calcining the mixture of the mixed raw materials under a temperature condition of 1500 to 1900° C. in nitrogen atmosphere, wherein

the raw materials contain a strontium nitride powder,

the strontium nitride powder has a nitrogen content of 5 to 12 mass %, an oxygen content of 0.2 to 1 mass %, and a maximum diameter of 77 to 300 μm, and

the strontium nitride powder comprises SrN, Sr 2 N, or the mixture thereof as determined by crystalline phase analysis by powder X-ray diffractometry.

2. The method for producing a phosphor according to claim 1 , further comprising, before the mixing step, a classifying step of reducing the maximum diameter of the strontium nitride, part of the raw material, to 300 μm or less.

3. The method for producing a phosphor according to claim 1 , wherein the raw materials, further comprise a calcium nitride powder, a silicon nitride powder, an aluminum nitride powder, and a europium compound powder.

Assignments (2)
CHANGE OF NAME Recorded Sep 27, 2017
From: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
To: DENKA COMPANY LIMITED
Reel/Frame 043934/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2015
From: NONOGAKI, RYOZO; ICHIKAWA, MASAYOSHI; NOMIYAMA, TOMOHIRO; TAKEDA, YUSUKE
To: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
Reel/Frame 035844/0500 →
Priority Claims (1)
JP 2012-223781 · Oct 9, 2012 · national
Continuity (1)
Related Publication 20150307353A1 · Oct 29, 2015