Interchangeable orifice plate wellhead system
An interchangeable orifice wellhead system is disclosed which comprises a flow control valve comprised of a male union, a female union, a valve cap, and an orifice plate. The orifice plate can include a display tab, which visually communicates to the technician the size of orifice plate aperture. Orifice plates having different size apertures can be interchanged within the same flow control valve. In some embodiments, the male union of the flow control valve can be machined or interchanged with another male union to be used with different size orifice plates.
1. A retrofit kit for a flow control valve in a wellhead system comprising:
a plurality of interchangeable orifice plates each including
a substantially circular plate having an orifice in a central portion of the substantially circular plate; and
a tab portion extending substantially orthogonal to a plane of the substantially circular plate, the tab portion including a visual indication of a size of the orifice in the central portion of the circular plate,
wherein at least two of the interchangeable orifice plates have orifices of different sizes; and,
a male union comprising a male threaded portion, a top planar surface, and a central aperture configured to allow gas flow within the central aperture, the top planar surface of the male union including a recessed ledge shaped and sized to allow the interchangeable orifice plates to be removably mounted to the orifice plate recess, the male union further comprising a size indication slot extending across all threads of the male threaded portion along less than twenty percent of an outer circumference of the male union, the size indication slot sized configured to allow at least a portion of the tab portion of the orifice plate to be enclosed between threads of the female threaded portion and the size indication slot of the male threaded portion;
wherein the male union is configured to replace a widely used male union of existing landfill flow control valves.
2. The retrofit kit of claim 1 , wherein the tab portion of the orifice plates has a width of about 0.5 inches.
3. The retrofit kit of claim 2 , wherein the retrofit kit further comprises a sealing means for sealing a space between the male union and the interchangeable orifice plates.
4. The retrofit kit of claim 3 , wherein the sealing means is an o-ring.
5. The retrofit kit of claim 4 , wherein the top planar surface of the male union includes shaped and sized to fit the o-ring.