IP Library › Granted Patent US 9,853,320
Granted Patent B2
US 9,853,320 · App. 13/011,975 · Granted Dec 26, 2017

Positive active material for rechargeable lithium battery and rechargeable lithium battery including same

Inventors: Kyeu-Yoon Sheem (Yongin-si, KR); Sumihito Ishida (Yongin-si, KR); Bok-Hyun Ka (Yongin-si, KR)
Assignee: Samsung SDI Co., Ltd.
H01M10/0525H01M4/364H01M4/505H01M4/525H01M4/587H01M2004/028
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Quick Facts
Patent No.
US 9,853,320
App. No.
13/011,975
Granted
Dec 26, 2017
Kind
B2
Abstract

The positive active material for a rechargeable lithium battery includes a composite material of a microporous carbon-based material and a lithium composite compound and a carbon layer on the surface of the composite material.

Claims (23)

1. A positive active material for a rechargeable lithium battery, comprising:

a composite material comprised of a microporous carbon-based material and a lithium composite compound formed by agglomerating the microporous carbon-based material and the lithium composite compound wherein the composite material comprises secondary particles comprising smaller primary particles of the microporous carbon-based material and the lithium composite compound agglomerated together, and the primary particles have an average particle size (D50) of 1 micrometer or less; and

a carbon layer disposed partially or entirely on the surface of the secondary particles of the composite material, wherein

the microporous carbon-based material comprises one of activated carbon, carbide derived carbon (CDC), expanded carbon, expanded graphite and a combination thereof, has an average particle size (D50) ranging from 100 nm or more and less than 1 μm, and has a specific surface area ranging from 50 m 2 /g to 3000 m 2 /g;

the lithium composite compound comprising Li a A 1-b X b D 2 (0.90≦a≦1.8, 0≦b≦0.5); Li a A 1-b X b O 2-c D c (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05); Li a E 1-b X b O 2-c D c (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05); Li a E 2-b X b O 4-c D c (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05); Li a Ni 1-b-c Co b X c D α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.5, 0<α≦2); Li a Ni 1-b-c Co b X c O 2-α T α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni 1-b-c Co b X c O 2-α T 2 (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni 1-b-c Mn b X c D α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α≦2); Li a Ni 1-b-c Mn b X c O 2-α T α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni 1-b-c Mn b X c O 2-α T 2 (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni b E c G d O 2 (0.90≦a≦1.8, 0≦b≦0.9, 0≦c≦0.5, 0.001≦d≦0.1); Li a Ni b Co b Mn d G e O 2 (0.90≦a≦1.8, 0≦b≦0.9, 0≦c≦0.5, 0≦d≦0.5, 0.001≦e≦0.1); Li a NiG b O 2 (0.90≦a≦1.8, 0.001≦b≦0.1) Li a CoG b O 2 (0.90≦a≦1.8, 0.001≦b≦0.1); Li a MnG b O 2 (0.90≦a≦1.8, 0.001≦b≦0.1); Li a Mn 2 G b O 4 (0.90≦a≦1.8, 0.001≦b≦0.1); Li a Mn 1-g G g PO 4 (0.90≦a≦1.8, 0<g≦0.5); wherein A in the above formulae being selected from the group consisting of Ni, Co, Mn, and a combination thereof; X in the above formulae being selected from the group consisting of Al, Ni, Mn, Cr, Fe, Mg, Sr, V, a rare earth element, and a combination thereof; D in the above formulae being selected from the group consisting of O, F, S, P, and a combination thereof; E in the above formulae being selected from the group consisting of Co, Mn, and a combination thereof; T in the above formulae being selected from the group consisting of F, S, P, and a combination thereof; G in the above formulae being selected from the group consisting of Al, Cr, Mn, Fe, Mg, La, Ce, Sr, V, and a combination thereof;

the lithium composite compound and the microporous carbon-based material is mixed in a ratio ranging from 99:1 wt % to 70:30 wt %; and

the carbon layer is about 1 nm to about 500 nm thick.

2. The positive active material of claim 1 , the lithium composite compound having an average particle size (D50) ranging from 100 nm to 1 μm.

3. The positive active material of claim 1 , the positive active material further comprising a conductive material.

4. The positive active material of claim 3 , the conductive material being one of carbon black, carbon nanotubes, carbon nanofiber, vapor-grown carbon fiber (VGCF), carbon powder, graphite powder and a combination thereof.

5. The positive active material of claim 3 , the conductive material being in an amount of 1 to 5 parts by weight based on 100 parts by weight of the composite material.

6. A rechargeable lithium battery comprising:

a negative electrode comprising a negative active material;

a positive electrode comprising a positive active material comprising a composite material comprised of a microporous carbon-based material and a lithium composite compound formed by agglomerating the microporous carbon-based material and the lithium composite compound wherein the composite material comprises secondary particles comprising smaller primary particles of the microporous carbon-based material and the lithium composite compound agglomerated together, and the primary particles have an average particle size (D50) of 1 micrometer or less; and a carbon layer partially or entirely disposed partially or entirely on the surface of the secondary particles of the composite material; and

a non-aqueous electrolyte, wherein

the microporous carbon-based material comprises one of activated carbon, carbide derived carbon (CDC), expanded carbon, expanded graphite and a combination thereof, has an average particle size (D50) ranging from 100 nm or more and less than 1 μm, and has a specific surface area ranging from 50 m 2 /g to 3000 m 2 /g;

the lithium composite compound comprising Li a A 1-b X b D 2 (0.90≦a≦1.8, 0≦b≦0.5); Li a A 1-b X b O 2-c D c (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05); Li a E 1-b X b O 2-c D c (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05); Li a E 2-b X b O 4-c D c (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05); Li a Ni 1-b-c Co b X c D α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.5, 0<α≦2); Li a Ni 1-b-c Co b X c O 2-α T α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni 1-b-c Co b X c O 2-α T 2 (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni 1-b-c Mn b X c D α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α≦2); Li a Ni 1-b-c Mn b X c O 2-α T α (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni 1-b-c Mn b X c O 2-α T 2 (0.90≦a≦1.8, 0≦b≦0.5, 0≦c≦0.05, 0<α<2); Li a Ni b E c G d O 2 (0.90≦a≦1.8, 0≦b≦0.9, 0≦c≦0.5, 0.001≦d≦0.1); Li a Ni b Co b Mn d G e O 2 (0.90≦a≦1.8, 0≦b≦0.9, 0≦c≦0.5, 0≦d≦0.5, 0.001≦e≦0.1); Li a NiG b O 2 (0.90≦a≦1.8, 0.001≦b≦0.1) Li a CoG b O 2 (0.90≦a≦1.8, 0.001≦b≦0.1); Li a MnG b O 2 (0.90≦a≦1.8, 0.001≦b≦0.1); Li a Mn 2 G b O 4 (0.90≦a≦1.8, 0.001≦b≦0.1); Li a Mn 1-g G g PO 4 (0.90≦a≦1.8, 0<g≦0.5); wherein A in the above formulae being selected from the group consisting of Ni, Co, Mn, and a combination thereof; X in the above formulae being selected from the group consisting of Al, Ni, Mn, Cr, Fe, Mg, Sr, V, a rare earth element, and a combination thereof; D in the above formulae being selected from the group consisting of O, F, S, P, and a combination thereof; E in the above formulae being selected from the group consisting of Co, Mn, and a combination thereof; T in the above formulae being selected from the group consisting of F, S, P, and a combination thereof; G in the above formulae being selected from the group consisting of Al, Cr, Mn, Fe, Mg, La, Ce, Sr, V, and a combination thereof;

the lithium composite compound and the microporous carbon-based material being mixed in a ratio ranging from 51:49 wt % to 99:1 wt %; and

the carbon layer is about 1 nm to about 500 nm thick.

7. The rechargeable lithium battery of claim 6 , the lithium composite compound having an average particle size (D50) ranging from 100 nm to 1 μm.

8. The rechargeable lithium battery of claim 6 , the positive active material further comprising a conductive material.

9. The rechargeable lithium battery of claim 8 , the conductive material being one of carbon black, carbon nanotubes, carbon nanofiber, vapor grown carbon fiber (VGCF), carbon powder, graphite powder and a combination thereof.

10. The rechargeable lithium battery of claim 8 , the conductive material being comprised in an amount of 1 to 5 parts by weight based on 100 parts by weight of the composite material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2011
From: SHEEM, KYEU-YOON; ISHIDA, SUMIHITO; KA, BOK-HYUN
To: SAMSUNG SDI CO., LTD., A CORPORATION CHARTER IN AND EXISTING UNDER THE LAWS OF THER REPUBLIC OF KOREA
Reel/Frame 025832/0341 →
Priority Claims (1)
KR 10-2010-0042556 · May 6, 2010 · national
Continuity (1)
Related Publication 20110274973A1 · Nov 10, 2011