IP Library Granted Patent US 9,862,608
Granted Patent B1
US 9,862,608 · App. 14/951,844 · Granted Jan 9, 2018

Patterned structures of graphene and graphitic carbon and methods for their manufacture

Inventors: Ronen Polsky (Albuquerque, NM); Xiaoyin Xiao (Albuquerque, NM); David Bruce Burckel (Albuquerque, NM); David R. Wheeler (Albuquerque, NM); Susan M. Brozik (Albuquerque, NM); Thomas Edwin Beechem (Albuquerque, NM)
Assignee: National Technology & Engineering Solutions of Sandia, LLC
C01B31/0438
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Quick Facts
Patent No.
US 9,862,608
App. No.
14/951,844
Granted
Jan 9, 2018
Kind
B1
Abstract

A patterned graphene or graphitic body is produced by providing a three-dimensionally patterned carbonaceous body; coating the body with a catalytic metal whereby is formed a coating having an inner surface proximal the body and an outer surface distal the body; and annealing the coated body under time and temperature conditions effective to form a graphene or graphitic layer on the outer surface of the catalytic metal coating.

Claims (14)

1. Apparatus comprising a three-dimensionally patterned graphene or graphitic body, wherein the body is conformed as a porous interconnected network having an average pore size in the range 50-1000 nm, and wherein the body is conformed as a network of bulbous nodes interconnected by arms.

2. The apparatus of claim 1 , wherein the body is conformed as a honeycomb structure.

3. The apparatus of claim 1 , wherein the body is a product of a process that includes patterning a photoresist by interference lithography.

4. The apparatus of claim 1 , wherein at least some of the nodes contain metal nodules.

5. The apparatus of claim 4 , wherein the metal nodules are a residue of a catalytic metal coating used to form the graphene or graphitic body from a sacrificial carbon source.

6. The apparatus of claim 4 , wherein the metal nodules have a composition that comprises at least one of copper, nickel, and ruthenium.

7. The apparatus of claim 1 , wherein the three-dimensionally patterned graphene or graphitic body comprises multilayer graphene, and wherein at least some of the nodes contain metal cores.

8. The apparatus of claim 1 , comprising an electrochemical electrode comprising multilayer graphene conformed as a porous network of bulbous nodes interconnected by arms, and wherein at least some of the nodes contain metal cores.

9. The apparatus of claim 1 , wherein:

at least one of the bulbous nodes contains a metal nodule having a composition that comprises at least one of copper, nickel, and ruthenium.

10. The apparatus of claim 9 , wherein:

the three-dimensionally patterned graphene or graphitic body is conformed as a porous interconnected network having a honeycomb structure;

the porous interconnected network comprises a plurality of said bulbous nodes interconnected by arms; and

at least some of the bulbous nodes contain metal nodules.

Assignments (1)
CHANGE OF NAME Recorded Nov 27, 2017
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 044808/0928 →
Continuity (1)
Division 13790524 · Mar 8, 2013