Intrinsically safe video inspection system
View Patent ↗An intrinsically safe video inspection system intended for use in a Class I, Zone 0 area is capable of visually surveying hazardous area locations; where the potential for fire or explosion exists because of gases, dust, or easily ignitable fibers in the atmosphere. The intrinsically safe camera of the present invention has the distinct ability to be used all areas that require increased safety and works in various hazardous environments, allowing users the ability to remotely view and inspect various mines, silos, and storage tanks. The inspection system includes a low power, high 3.2 megapixel resolution camera with digital zoom capability that allows for the close inspection and examination and utilizes an LED fiber light pipe for illumination needs. The video inspection system of the present invention provides for the illumination in various cavity sizes, while reducing the risk of unintended accidents.
1. An intrinsically safe video inspect on system for inspecting hazardous zones with a flammable and volatile atmosphere, comprising:
a host computer hating a processor, memory, clock, a communication module and a video display device, and configured to provide a graphical user interface for interfacing;
a graphical user interface configured to run on the host computer;
a cable conditioning module having a light source and in electrical connection with said communication module of said host computer and configured to transform electrical signals to optical signals and optical signals to electrical signals;
an intrinsically safe camera assembly comprising:
an imaging sensor optically coupled to a lens, low powered components;
intrinsic safety protection circuitry comprising redundant Zener diodes across signal lines;
an optical interface in optical communication with the cable conditioning module;
a photovoltaic cell in optical communication with the optical interface, the photovoltaic cell configured to derive electrical power using light from the optical interface, the electrical power used to power the low powered components of the intrinsically safe camera assembly; and
light emitters in optical communication with the optical interface and configured to illuminate an area within visual range of the intrinsically safe camera assembly; and
an interconnecting cable extending between said cable conditioning module and said intrinsically safe camera assembly, wherein the interconnecting cable consists of one or more fiber optic cables.
2. The video inspection of claim 1 , wherein the host computer and the intrinsically safe camera assembly further comprise a means for wirelessly communicating.
3. The video inspection system of claim 2 , wherein the intrinsically safe camera assembly further comprises an antenna.
4. The video inspection system of claim 3 , wherein the antenna is molded into the intrinsically safe camera assembly's housing.
5. The video inspection system of claim 1 , further comprising a light source located externally to the intrinsically safe camera assembly's housing and in optical communication with the intrinsically safe camera assembly's housing through one or more of the one or more fiber optic cables.
6. The video inspection system of claim 5 , wherein the light source is wavelength and intensity selectable.
7. The video inspection system of claim 1 , further comprising a motion control device that includes pan, tilt, rotation, and linear motion.
8. The video inspection system of claim 7 , wherein the motion control device utilizes pneumatics to control motion.
9. The video inspection system of claim 7 , wherein the motion control device utilizes hydraulics to control motion.
10. The video inspection system of claim 7 , wherein the motion control device utilized micro electro mechanical systems to control motion.
11. The video inspection system of claim 1 , wherein the intrinsically safe camera assembly is further configured with zoom capabilities.
12. The video inspection system of claim 1 , further comprising controls for exposure time, white balance, black level, focus, image size, image quality, frame rate, and amount of video compression.
13. The video inspection system of claim 1 , further comprising post processing capabilities for video image data retrieved from the intrinsically safe camera assembly.
14. The video inspection system of claim 1 , further comprising alarm features, spectral defect detectors, and machine vision capabilities configured to identify defects.
15. The video inspection system of claim 1 , further comprising a remote base computer in communication with the host computer.
16. The video inspection system of claim 15 , wherein the remote base computer is configured to receive inspection data from, and send inspection instructions, to the host computer.