IP Library › Granted Patent US 9,882,181
Granted Patent B2
US 9,882,181 · App. 14/665,353 · Granted Jan 30, 2018

Coated cell and module battery

Inventors: Yuki Tsuji (Ichinomiya, JP); Masahiro Murasato (Chita, JP); Yasuhiro Horiba (Ichinomiya, JP); Ichiro Okazaki (Nagoya, JP); Takuya Ishihara (Tsushima, JP); Miho Kasahara (Nagoya, JP)
Assignee: NGK Insulators, Ltd.
H01M2/029H01M2/022H01M2/0277H01M2/1016H01M10/3909H01M2/105H01M2/1077
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Quick Facts
Patent No.
US 9,882,181
App. No.
14/665,353
Granted
Jan 30, 2018
Kind
B2
Abstract

An outer peripheral surface of a cylindrical cell is coated with a heat insulation material. A heat-resistant material is stacked radially outside the heat insulation material. An electrical insulation material is stacked radially outside the heat-resistant material. The order in which the heat insulation material, the heat-resistant material and the electrical insulation material are stacked one on top of another may be changed. A coating material other than the heat insulation material, the heat-resistant material and the electrical insulation material may be provided.

Claims (60)

1. A coated cell comprising:

a cylindrical cell of a sodium sulfur battery having an outer peripheral surface;

a first coating material coating said outer peripheral surface;

a second coating material stacked radially outside said first coating material and

a third coating material stacked radially outside said second coating material,

wherein said first coating material, said second coating material and said third coating material are a heat insulation material, a heat-resistant material and an electrical insulation material respectively,

said first coating material, said second coating material and said third coating material are a heat insulation material, an electrical insulation material and a heat-resistant material respectively,

said first coating material, said second coating material and said third coating material are a heat-resistant material, a heat insulation material and an electrical insulation material respectively,

said first coating material, said second coating material and said third coating material are a heat-resistant material, an electrical insulation material and a heat insulation material respectively,

said first coating material, said second coating material and said third coating material are an electrical insulation material, a heat insulation material, and a heat-resistant material respectively, or

said first coating material, said second coating material and said third coating material are an electrical insulation material, a heat-resistant material and a heat insulation material respectively, and

wherein said heat insulation material is a flexible mica sheet having a thickness in the range of 0.6 mm to 1.8 mm, said heat-resistant material is made of carbon or ceramics, and said electrical insulation material is made of mica.

2. The coated cell according to claim 1 , wherein

said heat-resistant material is a carbon sheet laminate comprised of not less than two carbon sheets stacked one on top of another.

3. The coated cell according to claim 1 , wherein said mica sheet has a thickness in the range of 1.0 mm to 1.4 mm.

4. The coated cell according to claim 1 , wherein:

said cylindrical cell includes

a positive electrode container,

a solid electrolyte tube housed in said positive electrode container,

an electric conduction assistant material housed in a gap between said positive electrode container and said solid electrolyte tube,

a positive electrode active material housed in said gap and impregnated into said electric conduction assistant material, and

a negative electrode active material isolated from said positive electrode active material by said solid electrolyte tube;

said cylindrical cell has a bottom surface; and

said heat-resistant material coats at least an area above an upper end of said electric conduction assistant material.

5. The coated cell according to claim 4 , wherein said electric conduction assistant material is graphite felt.

6. The coated cell according to claim 1 , wherein

said heat-resistant material is a carbon sheet laminate comprised of not less than two carbon sheets stacked one on top of another, and

each of said not less than two carbon sheets has a thickness in the range of 0.10 mm to 0.50 mm.

7. The coated cell according to claim 6 , wherein

each of said not less than two carbon sheets has a thickness in the range of 0.20 mm to 0.40 mm.

8. The coated cell according to claim 1 , wherein said cylindrical cell has a bottom surface, and

an upper end of a coating material that is one of said heat insulation material and said electrical insulation material which is radially outside said heat-resistant material is above an upper end of said heat-resistant material.

9. The coated cell according to claim 8 , wherein

an upper end of a coating material that is one of said heat insulation material and said electrical insulation material which is radially inside said heat-resistant material is above the upper end of said heat-resistant material.

10. The coated cell according to claim 1 , wherein

said cylindrical cell has a bottom surface, and

said electrical insulation material is a first electrical insulation material,

said coated cell further comprising

a second electrical insulation material coating said bottom surface,

wherein said third coating material includes

an outer peripheral surface-facing portion opposed to said outer peripheral surface, with said first coating material and said second coating material therebetween,

a bent portion, and

a bottom surface-facing portion contiguous to said outer peripheral surface-facing portion via said bent portion, said bottom surface-facing portion being opposed to said bottom surface, with said second electrical insulation material therebetween, said bottom surface-facing portion supporting said first coating material, said second coating material and said second electrical insulation material.

11. A module battery comprising:

a case having a housing space formed therein; and

not less than two coated cells housed in said housing space,

each of said not less than two coated cells comprising:

a cylindrical cell of a sodium sulfur battery having an outer peripheral surface;

a first coating material coating said outer peripheral surface;

a second coating material stacked radially outside said first coating material; and

a third coating material stacked radially outside said second coating material,

wherein said first coating material, said second coating material and said third coating material are a heat insulation material, a heat-resistant material and an electrical insulation material respectively,

said first coating material, said second coating material and said third coating material are a heat insulation material, an electrical insulation material and a heat resistant material respectively,

said first coating material, said second coating material and said third coating material are a heat-resistant material, a heat insulation material and an electrical insulation material respectively,

said first coating material, said second coating material and said third coating material are a heat-resistant material, an electrical insulation material and a heat insulation material respectively,

said first coating material, said second coating material and said third coating material are an electrical insulation material, a heat insulation material, and a heat-resistant material respectively, or

said first coating material, said second coating material and said third coating material are an electrical insulation material, a heat-resistant material and a heat insulation material respectively, and

wherein said heat insulation material is a flexible mica sheet having a thickness in the range of 0.6 mm to 1.8 mm, said heat-resistant material is made of carbon or ceramics, and said electrical insulation material is made of mica.

12. The module battery according to claim 11 , wherein

said not less than two coated cells are erected vertically and squarely arranged in a horizontal direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2015
From: TSUJI, YUKI; MURASATO, MASAHIRO; HORIBA, YASUHIRO; OKAZAKI, ICHIRO; ISHIHARA, TAKUYA; KASAHARA, MIHO
To: NGK INSULATORS, LTD.
Reel/Frame 035230/0175 →
Priority Claims (1)
JP 2012-220199 · Oct 2, 2012 · national
Continuity (2)
Continuation PCTJP2013076692 · Oct 1, 2013
Related Publication 20150194641A1 · Jul 9, 2015