Lubricant for conveying containers
The passage of a container along a conveyor is lubricated by applying to the container or conveyor a lubricant composition comprising a water-miscible silicone material having a silicone emulsion wherein the silicone emulsion contains less than 500 ppm of a triethanolamine salts of alkyl benzene sulfonic acid compounds.
1. A method for lubricating the passage of a container along a conveyor, the method comprising:
applying a lubricant composition with a dispensing system having non-energized nozzles to at least a portion of the container-contacting surface of the conveyor or at least a portion of the conveyor-contacting surface of the container, the lubricant composition comprising:
a silicone emulsion comprising from 0.0015 to 60% of silicone material by weight of the lubricant composition and water, and
less than about 500 ppm of triethanolamine salts of alkyl benzene sulfonic acid compounds.
2. The method of claim 1 , wherein the lubricant is applied the non-energized spray nozzle at a pressure of between 5 and 80 psi.
3. The method of claim 1 , wherein the silicone emulsion includes emulsifiers other than triethanolamine salts of alkyl benzene sulfonic acid compounds.
4. The method of claim 1 , wherein the silicone emulsion includes emulsifiers selected from the group of linear alkyl phenol ethoxylates, branched alkyl phenol ethoxylates, linear primary alcohol ethoxylates, branched primary alcohol ethoxylates, linear secondary alcohol ethoxylates, branched secondary alcohol ethoxylates, poly alkylene oxide modified polydimethylsiloxanes, sorbitan derivatives, sodium alkyl aryl polyether sulfonate compounds, sodium alkyl aryl sulfonate compounds trimethyl ammonium salts, and mixtures thereof.
5. The method of claim 1 , wherein the lubricant composition comprises:
a. from about 0.0015 to about 50 wt. % of a silicone material; and
b. from about 50 to about 99.999 wt. % water.
6. The method of claim 1 , wherein the viscosity of the lubricant composition is less than about 40 centipoises when measured using a Brookfield viscometer with an RV2 spindle at a spindle speed of 20 RPM.
7. The method of claim 1 , wherein the lubricant composition is applied for a period of time and not applied for a period of time and the ratio of not-applied time to applied time is at least 5:1.
8. The method of claim 7 , wherein the dispensing system further comprises a pump and a discharge valve connected to the non-energized nozzles, and wherein the discharge valve is open when lubricant is applied and closed when lubricant is not applied, and the pump starts and stops when the discharge valve is opened and closed.
9. The method of claim 1 , wherein the lubricant has less than 5% failure when measured using the PET compatibility test.
10. The method of claim 1 , wherein the composition maintains an average coefficient of friction of between about 0.05 and 0.25 over the entire period of use.
11. The method of claim 1 , wherein the lubricant composition is not diluted prior to spraying.
12. The method of claim 1 , wherein the lubricant composition is diluted in line prior to use with a ratio of lube concentrate to water equal to between 1/5 and 1/1000.
13. The method of claim 1 , wherein the lubricant composition is substantially free of triethanolamine salts of alkyl benzene sulfonic acid compounds.
14. The method of claim 1 , wherein the lubricant composition is substantially free of an anionic surfactant.
15. The method of claim 1 , wherein the lubricant composition further comprises an additional functional ingredient selected from the group consisting of water miscible lubricants, hydrophilic diluents, antimicrobial agents, stabilizing/coupling agents, detergents and dispersing agents, anti-wear agents, viscosity modifiers, sequestrants, corrosion inhibitors, film forming materials, antioxidants, antistatic agents and mixtures thereof.
16. The method of claim 1 , wherein the lubricant composition further comprises a water-miscible lubricant selected from the group consisting of a phosphate ester, an amine, an amine derivative, and mixtures thereof.
17. The method of claim 1 , wherein the lubricant composition is applied to a first portion of the conveyor and maintains a first coefficient of friction and a second portion of the conveyor and maintains a second coefficient of friction and the first coefficient of friction and the second coefficient of friction are not the same.
18. The method of claim 1 , wherein the alkyl benzene sulfonic acid is dodecyl benzene sulfonic acid.
19. The method according to claim 1 , wherein the lubricant has less than 5% failure when measured using the PET compatibility test.