IP Library › Granted Patent US 9,935,310
Granted Patent B2
US 9,935,310 · App. 14/407,489 · Granted Apr 3, 2018

Silicon-containing material and secondary-battery active material including silicon-containing material

Inventors: Yoshihiro Nakagaki (Kariya, JP); Nobuhiro Goda (Kariya, JP); Manabu Miyoshi (Kariya, JP); Yushi Kondo (Kariya, JP); Kensuke Yotsumoto (Kariya, JP)
Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
H01M4/134C01B33/00H01M4/0447H01M4/13H01M4/139H01M4/1395H01M4/386H01M4/485H01M10/0525H01M4/0459H01M10/052H01M2004/021H01M2004/027H01M2220/30
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Quick Facts
Patent No.
US 9,935,310
App. No.
14/407,489
Granted
Apr 3, 2018
Kind
B2
Abstract

Providing a silicon-containing material having a novel structure being distinct from the structure of conventional silicon oxide disproportionated to use. A silicon-containing material according to the present invention includes at least the following: a continuous phase including silicon with Si—Si bond, and possessing a bubble-shaped skeleton being continuous three-dimensionally; and a dispersion phase including silicon with Si—O bond, and involved in an area demarcated by said continuous phase to be in a dispersed state.

Claims (27)

1. A silicon-containing material being obtained by a production process including a charging/discharging process in a set of two cycles or more wherein cation sorbing and desorbing are carried out to disproportionated silicon monoxide with a constant current and/or at a constant voltage with a C rate of from 1C or more to 4C or less and within a voltage range of from 3.6 V to 4.2 V at a temperature of from 35° C. or more to 80° C. or less, the silicon-containing material including at least:

a continuous phase including silicon with Si—Si bond, and possessing a bubble-shaped skeleton being continuous three-dimensionally; and

a dispersion phase including silicon with Si—O bond, and involved in an area demarcated by said continuous phase to be in a dispersed state.

2. The silicon-containing material as set forth in claim 1 , where said production process includes said charging/discharging process in a set of from 10 to 20 cycles.

3. The silicon-containing material as set forth in claim 1 , wherein

said continuous phase includes one or more members selected from the group consisting of elementary-substance silicon, and silicon-based compounds,

said dispersion phase includes a silicon oxide-based compound.

4. The silicon-containing material as set forth in claim 3 , wherein

said silicon-based compounds include an Si—Li compound,

said silicon oxide-based compound includes one or more members selected from the group comprising Si—O compounds, and Li—Si—O compounds.

5. The silicon-containing material as set forth in claim 4 , wherein

said Si—O compounds include one or more members selected from the group consisting of SiO 2 , and SiO x (where “x” falls in a range of 0.5≤“x”≤1.5),

said Li—Si—O compounds include one or more members selected from the group consisting of Li 2 SiO 3 , Li 4 SiO 4 , Li 2 Si 2 O 5 , Li 6 Si 2 O 7 , Li 2 Si 3 O 7 , and Li 8 SiO 6 .

6. The silicon-containing material as set forth in claim 1 , wherein

said continuous phase includes an elementary substance of silicon,

said dispersion phase includes a silicon oxide.

7. The silicon-containing material as set forth in claim 1 comprising a powder including silicon-containing particles including said continuous phase and said dispersion phase.

8. The silicon-containing material as set forth in claim 1 , wherein

said dispersion phase is composed of a plurality of fine particles retained in said area demarcated by said continuous phase,

the fine particles have an average particle diameter of from 0.05 to 50 nm.

9. The silicon-containing material as set forth in claim 1 being able to sorb and desorb lithium therein and therefrom, and having SiO n (where 0.5≤“n”≤3) as a fundamental composition.

10. An active material for secondary battery, the active material including the silicon-containing material as set forth in claim 1 .

11. A negative electrode for secondary battery, the negative electrode including the active material for secondary battery as set forth in claim 10 .

12. A secondary battery comprising:

a positive electrode;

the negative electrode as set forth in claim 11 ; and

a nonaqueous-system electrolytic solution.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2014
From: NAKAGAKI, YOSHIHIRO; GODA, NOBUHIRO; MIYOSHI, MANABU; KONDO, YUSHI; YOTSUMOTO, KENSUKE
To: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
Reel/Frame 034486/0023 →
Priority Claims (1)
JP 2012-144286 · Jun 27, 2012 · national
Continuity (1)
Related Publication 20150147658A1 · May 28, 2015