IP Library › Granted Patent US 9,937,384
Granted Patent B2
US 9,937,384 · App. 15/047,758 · Granted Apr 10, 2018

Multi-piece solid golf ball

Inventors: Hideo Watanabe (Chichibushi, JP); Atsuki Kasashima (Chichibushi, JP); Tsuyoshi Nakajima (Chichibushi, JP); Takanori Tago (Chichibushi, JP)
Assignee: Bridgestone Sports Co., Ltd.
A63B37/0092A63B37/0039A63B37/0076C08L23/0876C08L23/22A63B37/0033A63B37/0045A63B37/0048A63B37/0062A63B37/0063A63B37/0096C08K5/20
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Quick Facts
Patent No.
US 9,937,384
App. No.
15/047,758
Granted
Apr 10, 2018
Kind
B2
Abstract

In a golf ball having, in order, a core, an envelope layer, an intermediate layer and a cover, the following conditions are satisfied: (I) ball surface hardness>intermediate layer surface hardness>envelope layer surface hardness<core surface hardness, (II) (Shore D hardness at core surface−Shore D hardness at envelope layer surface)≥10, (III) (cover thickness−intermediate layer thickness)>0.05 mm, (IV) (intermediate layer thickness−envelope layer thickness)>0.05 mm, and (V) (Cs−C 10 )/(C 10 −Cc)>1.0 (where Cs denotes the JIS-C hardness at the core surface, C 10 the JIS-C hardness at a position 10 mm from a center of the core, and Cc the JIS-C hardness at the core center). The ball provides an excellent flight performance when struck by the average golfer, a feel that is both soft and solid, and an excellent durability to repeated impact.

Claims (68)

1. A multi-piece solid golf ball comprising a core, an envelope layer encasing the core, an intermediate layer encasing the envelope layer, and a cover encasing the intermediate layer, wherein the following conditions are satisfied:

(I) ball surface hardness>intermediate layer surface hardness>envelope layer surface hardness<core surface hardness,

(II) (Shore D hardness at core surface−Shore D hardness at envelope layer surface)≥10,

(III) (cover thickness−intermediate layer thickness)>0.05 mm,

(IV) (intermediate layer thickness−envelope layer thickness)>0.05 mm, and

(V) (Cs−C 10 )/(C 10 −Cc)>1.0,

Cs in condition (V) denoting the JIS-C hardness at the core surface, C 10 denoting the JIS-C hardness at a position 10 mm from a center of the core, and Cc denoting the JIS-C hardness at the core center, and wherein V 0 −V 60 <0.7, where V 0 is the initial velocity of the core in the golf ball after the envelope layer, intermediate layer and cover, collectively referred to herein as “the core-covering layers,” have been molded, as measured after peeling away the core-covering layers, and V 60 is the core initial velocity measured 60 days after measuring V 0 .

2. The golf ball of claim 1 which further satisfies the following condition:

(VI) (JIS-C hardness at core surface−JIS-C hardness at core center)≥21.

3. The golf ball of claim 1 , wherein the core has a diameter in the range of 35.3 to 37.3 mm, which ball further satisfies the following condition:

(VII) 2.7 mm≤(cover thickness+intermediate layer thickness+envelope layer thickness)≤3.7 mm.

4. The golf ball of claim 1 which further satisfies the following condition:

(VIII) 10≤(Shore D hardness at intermediate layer surface−Shore D hardness at envelope layer surface)≤50.

5. The golf ball of claim 1 which further satisfies the following condition:

(IX) 5≤(Shore D hardness at ball surface−Shore D hardness at intermediate layer surface)≤20.

6. The golf ball of claim 1 which further satisfies the following condition:

(X) specific gravity of cover≥specific gravity of intermediate layer.

7. The golf ball of claim 1 , wherein the envelope layer is formed of a resin material composed primarily of a thermoplastic polyether ester elastomer.

8. The golf ball of claim 1 , wherein the core is formed of a material molded under heat from a rubber composition comprising:

(A) a base rubber,

(B) an organic peroxide, and

(C) water or a metal monocarboxylate or both.

9. The golf ball of claim 1 wherein, letting tan δ 1 be the loss tangent at a dynamic strain of 1% and tan δ 10 be the loss tangent at a dynamic strain of 10% when the loss tangents of the core center and the core surface are measured at a temperature of −12° C. and a frequency of 15 Hz, and defining the tan δ slope as (tan δ 10 −tan δ 1 )/(10%−1%), the difference between the tan δ slope at the core surface and the tan δ slope at the core center is larger than 0.002.

10. The golf ball of claim 1 , wherein the intermediate layer is formed of a resin composition comprising:

a combined amount of 100 parts by weight of the following two base resins O and P:

(O) an olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary copolymer, or a metal neutralization product thereof, having a weight-average molecular weight (Mw) of at least 140,000, an acid content of from 10 to 15 wt % and an ester content of at least 15 wt %, and

(P) an olefin-acrylic acid binary random copolymer, or a metal neutralization product thereof, having a weight-average molecular weight (Mw) of at least 140,000 and an acid content of from 10 to 15 wt %

blended in a weight ratio (O):(P) of from 90:10 to 10:90;

(Q) from 1.0 to 2.5 parts by weight of a basic inorganic metal compound capable of neutralizing un-neutralized acid groups in the resin composition; and

(R) from 1 to 100 parts by weight of an anionic surfactant having a molecular weight of from 140 to 1500,

and wherein the component O and P resins each have a melt flow rate of from 0.5 to 20 g/10 min, component O and component P have a melt flow rate difference therebetween of not more than 15 g/10 min, the composition comprising components O to R has a melt flow rate of at least 1.0 g/10 min, and a molded material obtained by molding the composition under applied heat has a Shore D hardness of from 35 to 60.

11. The golf ball of claim 1 wherein the condition (V) is satisfied below:

( V )(Cs− C 10 )/( C 10 −Cc)>1.8.

12. A multi-piece solid golf ball comprising a core, an envelope layer encasing the core, an intermediate layer encasing the envelope layer, and a cover encasing the intermediate layer, wherein the following conditions are satisfied:

(I) ball surface hardness >intermediate layer surface hardness >envelope layer surface hardness <core surface hardness,

(II) (Shore D hardness at core surface −Shore D hardness at envelope layer surface)>10,

(III) (cover thickness−intermediate layer thickness)>0.05 mm,

(IV) (intermediate layer thickness−envelope layer thickness)>0.05 mm, and

(V) (Cs−C 10 )/(C 10 −Cc)>1.0,

Cs in condition (V) denoting the JIS-C hardness at the core surface, C 10 denoting the JIS-C hardness at a position 10 mm from a center of the core, and Cc denoting the JIS-C hardness at the core center, and wherein, letting tan δ 1 be the loss tangent at a dynamic strain of 1% and tan δ 10 be the loss tangent at a dynamic strain of 10% when the loss tangents of the core center and the core surface are measured at a temperature of −12° C. and a frequency of 15 Hz, and defining the tan δ slope as (tan δ 10 −tan δ)/(10%−1%), the difference between the tan δ slope at the core surface and the tan δ slope at the core center is larger than 0.002.

13. The golf ball of claim 12 , which further satisfies the following condition:

(VI) (JIS-C hardness at core surface −JIS-C hardness at core center)>21.

14. The golf ball of claim 12 , wherein the core has a diameter in the range of 35.3 to 37.3 mm, which ball further satisfies the following condition:

(VII) 2.7 mm<(cover thickness+intermediate layer thickness+envelope layer thickness)<3.7 mm.

15. The golf ball of claim 12 , which further satisfies the following conditions:

(VIII) 10<(Shore D hardness at intermediate layer surface−Shore D hardness at envelope layer surface)<50,

(IX) 5<(Shore D hardness at ball surface−Shore D hardness at intermediate layer surface)<20.

16. A multi-piece solid golf ball comprising a core, an envelope layer encasing the core, an intermediate layer encasing the envelope layer, and a cover encasing the intermediate layer, wherein the following conditions are satisfied:

(I) ball surface hardness>intermediate layer surface hardness>envelope layer surface hardness<core surface hardness,

(II) (Shore D hardness at core surface−Shore D hardness at envelope layer surface)>10,

(III) (cover thickness−intermediate layer thickness)>0.05 mm,

(IV) (intermediate layer thickness−envelope layer thickness)>0.05 mm, and

(V) (Cs−C 10 )/(C 10 −Cc)>1.0,

Cs in condition (V) denoting the JIS-C hardness at the core surface, C 10 denoting the JIS-C hardness at a position 10 mm from a center of the core, and Cc denoting the JIS-C hardness at the core center, and wherein the intermediate layer is formed of a resin composition comprising:

a combined amount of 100 parts by weight of the following two base resins O and P:

(O) an olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary copolymer, or a metal neutralization product thereof, having a weight-average molecular weight (Mw) of at least 140,000, an acid content of from 10 to 15 wt % and an ester content of at least 15 wt %, and

(P) an olefin-acrylic acid binary random copolymer, or a metal neutralization product thereof, having a weight-average molecular weight (Mw) of at least 140,000 and an acid content of from 10 to 15 wt %

blended in a weight ratio (O):(P) of from 90:10 to 10:90;

(Q) from 1.0 to 2.5 parts by weight of a basic inorganic metal compound capable of neutralizing un-neutralized acid groups in the resin composition; and

(R) from 1 to 100 parts by weight of an anionic surfactant having a molecular weight of from 140 to 1500,

and wherein the component O and P resins each have a melt flow rate of from 0.5 to 20 g/10 min, component O and component P have a melt flow rate difference therebetween of not more than 15 g/10 min, the composition comprising components O to R has a melt flow rate of at least 1.0 g/10 min, and a molded material obtained by molding the composition under applied heat has a Shore D hardness of from 35 to 60.

17. The golf ball of claim 16 , which further satisfies the following condition:

(VI) (JIS-C hardness at core surface −JIS-C hardness at core center)>21.

18. The golf ball of claim 16 , wherein the core has a diameter in the range of 35.3 to 37.3 mm, which ball further satisfies the following condition:

(VII) 2.7 mm<(cover thickness+intermediate layer thickness+envelope layer thickness)<3.7 mm.

19. The golf ball of claim 16 , which further satisfies the following conditions:

(VIII) 10<(Shore D hardness at intermediate layer surface−Shore D hardness at envelope layer surface)<50,

(IX) 5<(Shore D hardness at ball surface−Shore D hardness at intermediate layer surface)<20.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2016
From: WATANABE, HIDEO; KASASHIMA, ATSUKI; NAKAJIMA, TSUYOSHI; TAGO, TAKANORI
To: BRIDGESTONE SPORTS CO., LTD.
Reel/Frame 037774/0792 →
Priority Claims (1)
JP 2015-061054 · Mar 24, 2015 · national
Continuity (1)
Related Publication 20160279484A1 · Sep 29, 2016