IP Library › Granted Patent US 9,937,585
Granted Patent B2
US 9,937,585 · App. 14/816,967 · Granted Apr 10, 2018

Multi-functional manufacturing tool

Inventors: Patrick Conall Regan (Tiachung, TW); Chih-Chi Chang (Douliu, TW); Kuo-Hung Lee (Douliu, TW); Ming-Feng Jean (Yunlin County, TW)
Assignee: NIKE, Inc.
B23K20/10A43D11/00B23K37/04B25J15/0675B29C65/08B29C65/7847B29C66/41B29C66/8161B29C66/8167B29C66/8322B29C66/92651B29C66/1122B29C66/71B29C66/727B29C66/729B29C66/7294B29C66/9513B29C66/9516B29L2031/505B65G47/91Y10T156/17
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Quick Facts
Patent No.
US 9,937,585
App. No.
14/816,967
Granted
Apr 10, 2018
Kind
B2
Abstract

Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

Claims (36)

1. A manufacturing tool, comprising:

a pickup tool having a part-contacting surface; and

a welding tool coupled to the pickup tool at a location about the pickup tool, the welding tool comprising a distal end,

wherein the pickup tool is adapted to provide independent activation and deactivation of pickup force at distinct portions of the part-contacting surface using independent pickup force generators associated respectively with the distinct portions.

2. The manufacturing tool of claim 1 ,

wherein the pickup tool is adapted for temporarily maintaining a first manufacturing part while the first manufacturing part is transferred from a first location to a second location, and

wherein the welding tool is adapted for contacting the first manufacturing part at the second location when the first manufacturing part is no longer maintained by the pickup tool and the pickup tool is positioned away from the first location.

3. The manufacturing tool of claim 1 , further comprising a positional member coupled to at least one of the pickup tool and the welding tool that controls movement of both the pickup tool and the welding tool.

4. The manufacturing tool of claim 1 , wherein the pickup tool is vacuum powered.

5. The manufacturing tool of claim 4 , wherein the pickup tool generates a vacuum force utilizing at least one of a venturi effect vacuum generator and a coand{hacek over (a)} effect vacuum generator.

6. The manufacturing tool of claim 1 , wherein the welding tool comprises an ultrasonic welder, and wherein the manufacturing tool further comprises a converter that converts electrical signals into mechanical vibration in the ultrasonic welder.

7. The manufacturing tool of claim 6 , further comprising an electronic ultrasonic generator, wherein the electronic ultrasonic generator produces an alternating current with a frequency adapted for the ultrasonic welder and the converter.

8. The manufacturing tool of claim 1 , wherein the part-contacting surface of the pickup tool and the distal end of the welding tool are spaced from each other in fixed relation.

9. The manufacturing tool of claim 1 , wherein the part-contacting surface and the distal end are coplanar.

10. A manufacturing tool, comprising:

a part holder having a part-contacting surface; and

a welding tool coupled to the part holder and positioned at a location about the part holder,

wherein the part holder is adapted to provide independent activation and deactivation of pickup force at distinct areas of the part-contacting surface using independent pickup force generators.

11. The manufacturing tool of claim 10 ,

wherein the part holder is adapted for temporarily maintaining a first manufacturing part while the first manufacturing part is transferred from a first location to a second location at which a second manufacturing part is located, and

wherein the welding tool is adapted to contact the first manufacturing part where the first manufacturing part is contacting the second manufacturing part at the second location when the part holder is away from the second location.

12. The manufacturing tool of claim 10 , wherein the welding tool comprises a distal end adapted for contacting a manufacturing part.

13. The manufacturing tool of claim 10 , wherein the part holder and the welding tool are fixed relative to each other and movable in coordination.

14. The manufacturing tool of claim 10 , wherein the welding tool is movably coupled to the part holder.

15. The manufacturing tool of claim 10 , wherein the welding tool is movably coupled to the part holder in a direction perpendicular to a plane defined by the part-contacting surface, and wherein the manufacturing tool further comprises a biasing mechanism that resists movement of the welding tool relative to the part-contacting surface.

16. A manufacturing tool, comprising:

a pickup tool having a part-contacting surface; and

a welding tool coupled to the pickup tool at a location about the pickup tool, the welding tool comprising a distal end,

wherein the part-contacting surface comprises a plurality of distinct sections, and

wherein each of the plurality of distinct sections is associated with an independent pickup force generator.

17. The manufacturing tool of claim 16 ,

wherein the pickup tool is adapted for temporarily holding a manufacturing part while the manufacturing part is transferred from a first location to a second location, and

wherein the welding tool is adapted for welding the manufacturing part after the manufacturing part is released by the pickup tool.

18. The manufacturing tool of claim 16 , wherein the pickup tool is vacuum powered.

19. The manufacturing tool of claim 16 , wherein the pickup tool and the welding tool are spaced apart from each other in fixed relation, and wherein the distal end and the part-contacting surface are co-planar.

20. The manufacturing tool of claim 16 , wherein the welding tool is movable relative to the pickup tool.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2018
From: REGAN, PATRICK CONALL
To: NIKE, INC.
Reel/Frame 044697/0066 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2015
From: CHANG, CHIH-CHI; LEE, KUO-HUNG; JEAN, MING-FENG
To: FENG TAY ENTERPRISES CO., LTD.
Reel/Frame 037200/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2015
From: FENG TAY ENTERPRISES CO., LTD.
To: NIKE, INC.
Reel/Frame 037200/0612 →
Continuity (3)
Continuation 14481501 · Sep 9, 2014
Continuation 13299908 · Nov 18, 2011
Related Publication 20160074956A1 · Mar 17, 2016