Continuous ink jet print head with zero adjustment embedded charging electrode

1. A continuous ink jet print head, comprising:

a droplet generator configured to generate ink droplets;

a charging electrode downstream of the droplet generator and comprising a passageway through which the ink droplets travel to receive a charge;

a deflection electrode for deflecting charged ink droplets;

a gutter comprising a gutter entrance through which uncharged droplets enter and which is aligned with the droplet generator; and

a mounting deck configured to secure the gutter entrance into a fixed, nonadjustable gutter entrance position relative to the mounting deck, the mounting deck comprising a charge electrode cavity configured to receive the charging electrode in a press fit relationship between the charge electrode cavity and the charging electrode, thereby securing the charging electrode into a fixed, nonadjustable charging electrode position relative to the mounting deck.

2. The continuous ink jet print head of claim 1 , wherein the mounting deck is characterized by a cast, monolithic body.

3. The continuous ink jet print head of claim 1 , wherein the mounting deck is cast around at least one of the droplet generator, the charging electrode, the deflection electrode, and the gutter.

4. The continuous ink jet print head of claim 1 , wherein the mounting deck further defines a droplet generator cavity configured to receive the droplet generator in a press fit relationship between the droplet generator cavity and the droplet generator, thereby securing the droplet generator in a respective non-adjustable position relative to the mounting deck.

5. The continuous ink jet print head of claim 1 , wherein the mounting deck further comprises a deflection electrode cavity configured to receive the deflection electrode in a respective non-adjustable position relative to the mounting deck.

6. The continuous ink jet print head of claim 1 , wherein the mounting deck defines therethrough at least a portion of an ink return path from the gutter entrance, and wherein the portion of the ink return path is formed integrally as part of the mounting deck.

7. The continuous ink jet print head of claim 1 , wherein the mounting deck comprises an ink return sensor recess configured to secure an ink return sensor.

8. The continuous ink jet print head of claim 1 , wherein the mounting deck defines therethrough at least a portion of a vent path terminating at a portion of the gutter.

9. The continuous ink jet print head of claim 8 , wherein the portion of the vent path is positioned under a surface of the mounting deck and is formed integrally by material that constitutes part of the mounting deck.

10. The continuous ink jet print head of claim 1 , wherein the mounting deck and the charging electrode each comprises a respective window and the respective windows cooperate to permit observation of the passageway through the charging electrode.

11. A continuous ink jet print head, comprising:

a monolithic mounting deck configured to secure a droplet generator, a nozzle, a charge electrode, and a gutter in a fixed positional relationship relative to each other and to define an undeflected flight path from the droplet generator, through the nozzle, through the charge electrode, and to the gutter; and

at least one cavity defined by the monolithic mounting deck and comprising a cavity wall configured to directly contact and secure at least one of the droplet generator, the nozzle, and the charge electrode in a non-adjustable positional relationship relative to the undeflected flight path, the cavity wall also configured to permit a droplet to travel unobstructed along the undeflected flight path toward the gutter.

12. The continuous ink jet print head of claim 11 , wherein the cavity wall directly contacts and secures the droplet generator, the nozzle, and the charge electrode in respective non-adjustable positions relative to the undeflected flight path via respective press fit relationships.

13. The continuous ink jet print head of claim 12 , the at least one cavity further comprising:

a deflection electrode cavity configured to directly contact and secure a deflection electrode in a respective non-adjustable position relative to the undeflected flight path; and

a gutter cavity comprising a gutter cavity wall configured to directly contact and secure the gutter in a respective non-adjustable position relative to the undeflected flight path.

14. The continuous ink jet print head of claim 11 , wherein the cavity wall directly contacts and secures the droplet generator, the nozzle, and the charge electrode in respective non-adjustable positions relative to the undeflected flight path via respective press fit relationships, and

wherein the droplet generator comprises a charge electrode recess configured to receive the charge electrode therein and to secure the droplet generator and the charge electrode in a respective non-adjustable positional relationship relative to each other.

15. The continuous ink jet print head of claim 11 , wherein the charge electrode comprises a cylindrical shape surrounding the undeflected flight path, and

wherein the at least one cavity secures the charge electrode in a non-adjustable position generally concentric with the undeflected flight path via a respective press fit relationship.

16. A continuous ink jet print head, comprising:

a droplet generator configured to generate ink droplets in flight;

a charging electrode downstream of the droplet generator and comprising a passageway through which the ink droplets travel to receive a charge;

a deflection electrode for deflecting charged ink droplets;

a gutter comprising a gutter entrance through which uncharged droplets enter and which is aligned with the passageway; and,

a monolithic mounting deck configured to secure the gutter entrance into a fixed, nonadjustable gutter entrance position and to secure the charging electrode into a fixed, nonadjustable charging electrode position, both relative to each other;

wherein the mounting deck comprises: a first end and a second end; a first cavity in which the droplet generator is press fit directly against a surface of the mounting deck and a second cavity in which the charging electrode is press fit directly against the surface of the mounting deck and aligned with the droplet generator; and,

wherein the gutter is disposed toward the second end, and wherein the gutter entrance is aligned with the charging electrode to receive the uncharged droplets from the droplet generator.

17. The continuous ink jet print head of claim 16 , further comprising a deflection electrode cavity configured to secure the deflection electrode in a non-adjustable positional relationship relative to the charging electrode and the gutter entrance.