IP Library › Granted Patent US 9,984,822
Granted Patent B2
US 9,984,822 · App. 15/270,744 · Granted May 29, 2018

Electronic component

Inventors: Masahiro Iwama (Nikaho, JP); Takehisa Tamura (Tokyo, JP); Atsushi Sato (Tokyo, JP); Tomonori Oi (Tokyo, JP)
Assignee: TDK CORPORATION
H01G4/232H01G4/008H01G4/2325H01G4/248H01G4/30H01G4/12
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Quick Facts
Patent No.
US 9,984,822
App. No.
15/270,744
Granted
May 29, 2018
Kind
B2
Abstract

An element body includes a first principal surface and a second principal surface opposing each other in a first direction. A first terminal electrode is disposed on the first principal surface side of the element body. A second terminal electrode is disposed on the second principal surface side of the element body. The first terminal electrode includes a first sintered metal layer formed on the first principal surface; and a first plating layer formed on the first sintered metal layer and including base metal. The second terminal electrode includes a second sintered metal layer formed on the second principal surface, a second plating layer formed on the second sintered metal layer and including base metal, and a solder layer formed on the second plating layer and including Sn and a metal having a higher melting point than the melting point of Sn.

Claims (86)

1. An electronic component comprising:

an element body having a first principal surface and a second principal surface opposing each other in a first direction;

a first terminal electrode disposed on the first principal surface side of the element body; and

a second terminal electrode disposed on the second principal surface side of the element body, wherein:

the first terminal electrode includes:

a first sintered metal layer formed on the first principal surface; and

a first plating layer formed on the first sintered metal layer and including a first base metal;

the second terminal electrode includes:

a second sintered metal layer formed on the second principal surface;

a second plating layer formed on the second sintered metal layer and including a second base metal; and

a solder layer formed on the second plating layer and including Sn and a metal having a higher melting point than the melting point of Sn;

the second base metal can be the same as or different from the first base metal; and

the first plating layer consists of a Ni plating layer that is an outermost layer of the first terminal electrode.

2. The electronic component according to claim 1 , wherein

the metal having a higher melting point than the melting point of Sn is Sb.

3. The electronic component according to claim 1 , further comprising

a plurality of internal electrodes arranged at equal intervals in a second direction perpendicular to the first direction to oppose each other, inside the element body, wherein

the plurality of internal electrodes includes:

a plurality of first internal electrodes connected to the first terminal electrode and not connected to the second terminal electrode;

a plurality of second internal electrodes connected to the second terminal electrode and not connected to the first terminal electrode;

a plurality of third internal electrodes not connected to at least the second terminal electrode; and

a plurality of fourth internal electrodes not connected to at least the first terminal electrode, and

the element body includes:

a plurality of first areas each of which is positioned between each of the first internal electrodes and each of the second internal electrodes opposing each other; and

a plurality of second areas each of which is positioned between the first internal electrodes opposing each other via each of the third internal electrodes and between the second internal electrodes opposing each other via each of the fourth internal electrodes, and

each of the first areas and each of the second areas are positioned alternately in the second direction.

4. The electronic component according to claim 1 , further comprising:

a plurality of first internal electrode groups including a first number of the first internal electrodes connected to the first terminal electrode and arranged in the second direction perpendicular to the first direction inside the element body;

a plurality of second internal electrode groups including the first number of the second internal electrodes connected to the second terminal electrode and arranged in the second direction inside the element body;

a plurality of third internal electrode groups including a second number of the first internal electrodes connected to the first terminal electrode and arranged in the second direction inside the element body; and

a plurality of fourth internal electrode groups including the second number of the second internal electrodes connected to the second terminal electrode and arranged in the second direction inside the element body, wherein

the first number and the second number are integers of two or greater that are different from each other,

the element body includes an inner portion, and a pair of outer portions positioned to sandwich the inner portion in the second direction,

an interval in the second direction between the first internal electrodes included in each of the first internal electrode groups, an interval in the second direction between the second internal electrodes included in each of the second internal electrode groups, an interval in the second direction between each of the first internal electrodes included in each of the first internal electrode groups and each of the second internal electrodes included in each of the second internal electrode groups, an interval in the second direction between the first internal electrodes included in each of the third internal electrode groups, an interval in the second direction between the second internal electrodes included in each of the fourth internal electrode groups, and an interval in the second direction between each of the first internal electrodes included in each of the third internal electrode groups and each of the second internal electrodes included in each of the fourth internal electrode groups are equivalent to each other,

each of the first internal electrode groups and each of the second internal electrode groups are positioned in the pair of outer portions, and are arranged alternately in the second direction in such a manner that one first internal electrode of the first number of the first internal electrodes included in each of the first internal electrode groups and one second internal electrode of the first number of the second internal electrodes included in each of the second internal electrode groups oppose each other in the second direction,

each of the third internal electrode groups and each of the fourth internal electrode groups are positioned in the inner portion, and are arranged alternately in the second direction in such a manner that one first internal electrode of the second number of the first internal electrodes included in each of the third internal electrode groups and one second internal electrode of the second number of the second internal electrodes included in each of the fourth internal electrode groups oppose each other in the second direction.

5. An electronic component comprising:

an element body having a first principal surface and a second principal surface opposing each other in a first direction;

a first terminal electrode disposed on the first principal surface side of the element body; and

a second terminal electrode disposed on the second principal surface side of the element body, wherein:

the first terminal electrode includes:

a first sintered metal layer formed on the first principal surface; and

a first plating layer formed on the first sintered metal layer and including a first base metal;

the second terminal electrode includes:

a second sintered metal layer formed on the second principal surface;

a second plating layer formed on the second sintered metal layer and including a second base metal; and

a solder layer formed on the second plating layer and including Sn and a metal having a higher melting point than the melting point of Sn;

the second base metal can be the same as or different from the first base metal;

a depression is formed in an inner area when viewed from a direction perpendicular to the second principal surface, on an electrode structure including the second sintered metal layer and the second plating layer, and

the solder layer is formed convexly on the depression.

6. An electronic component comprising:

an element body having a first principal surface and a second principal surface opposing each other in a first direction;

a first terminal electrode disposed on the first principal surface side of the element body; and

a second terminal electrode disposed on the second principal surface side of the element body, wherein:

the first terminal electrode includes:

a first sintered metal layer formed on the first principal surface; and

a first plating layer formed on the first sintered metal layer and including a first base metal;

the second terminal electrode includes:

a second sintered metal layer formed on the second principal surface;

a second plating layer formed on the second sintered metal layer and including a second base metal; and

a solder layer formed on the second plating layer and including Sn and a metal having a higher melting point than the melting point of Sn;

the second base metal can be the same as or different from the first base metal;

the second plating layer is a Ni plating layer, and

there is an area in which an alloy of Ni and Sn exists, between the second plating layer and the solder layer.

7. An electronic component comprising:

an element body having a first principal surface and a second principal surface opposing each other in a first direction;

a first terminal electrode disposed on the first principal surface side of the element body;

a second terminal electrode disposed on the second principal surface side of the element body;

a plurality of first internal electrode groups including a first number of the first internal electrodes connected to the first terminal electrode and arranged in the second direction perpendicular to the first direction inside the element body;

a plurality of second internal electrode groups including the first number of the second internal electrodes connected to the second terminal electrode and arranged in the second direction inside the element body;

a plurality of third internal electrode groups including a second number of the first internal electrodes connected to the first terminal electrode and arranged in the second direction inside the element body; and

a plurality of fourth internal electrode groups including the second number of the second internal electrodes connected to the second terminal electrode and arranged in the second direction inside the element body; wherein:

the first terminal electrode includes:

a first sintered metal layer formed on the first principal surface; and

a first plating layer formed on the first sintered metal layer and including a first base metal;

the second terminal electrode includes:

a second sintered metal layer formed on the second principal surface;

a second plating layer formed on the second sintered metal layer and including a second base metal; and

a solder layer formed on the second plating layer and including Sn and a metal having a higher melting point than the melting point of Sn;

the second base metal can be the same as or different from the first base metal;

the first number and the second number are integers of two or greater that are different from each other;

the element body includes an inner portion, and a pair of outer portions positioned to sandwich the inner portion in the second direction;

an interval in the second direction between the first internal electrodes included in each of the first internal electrode groups, an interval in the second direction between the second internal electrodes included in each of the second internal electrode groups, an interval in the second direction between each of the first internal electrodes included in each of the first internal electrode groups and each of the second internal electrodes included in each of the second internal electrode groups, an interval in the second direction between the first internal electrodes included in each of the third internal electrode groups, an interval in the second direction between the second internal electrodes included in each of the fourth internal electrode groups, and an interval in the second direction between each of the first internal electrodes included in each of the third internal electrode groups and each of the second internal electrodes included in each of the fourth internal electrode groups are equivalent to each other;

each of the first internal electrode groups and each of the second internal electrode groups are positioned in the pair of outer portions, and are arranged alternately in the second direction in such a manner that one first internal electrode of the first number of the first internal electrodes included in each of the first internal electrode groups and one second internal electrode of the first number of the second internal electrodes included in each of the second internal electrode groups oppose each other in the second direction;

each of the third internal electrode groups and each of the fourth internal electrode groups are positioned in the inner portion, and are arranged alternately in the second direction in such a manner that one first internal electrode of the second number of the first internal electrodes included in each of the third internal electrode groups and one second internal electrode of the second number of the second internal electrodes included in each of the fourth internal electrode groups oppose each other in the second direction; and

the first number is greater than the second number.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2016
From: SATO, ATSUSHI; IWAMA, MASAHIRO; TAMURA, TAKEHISA; OI, TOMONORI
To: TDK CORPORATION
Reel/Frame 039803/0995 →
Priority Claims (1)
JP 2015-187826 · Sep 25, 2015 · national
Continuity (1)
Related Publication 20170092423A1 · Mar 30, 2017