Supplying shielding gas
View Patent ↗A flexible articulate tubular device has a shank, a plurality of pivot rings, and a terminus with heat sensors and a fiber optic device. The flexible articulate tubular device is initially positioned, either manually or automatically, near a target weld path with the aid of the fiber optic device. The flexible articulate tubular device is then more precisely articulated to direct the terminus along the target weld path, with the aid of the heat sensors. As such, the flexible articulate tubular device operates in a heat seeking manner to follow the weld bead. Ultimately, a gaseous flux is supplied along the flexible articulate tubular device and toward the target weld path, so as to blast the weld bead with an anti-oxidation shield gas and thereby protect the weld.
1. A method of metal fusion bonding components together, said method comprising:
providing a flexible articulate tubular device separate from welding apparatus for producing metal fusion for bonding the components, the articulate tubular device having an inlet at one end of the tubular device for receiving a supply of gaseous flux and an other end of the tubular device for discharge of gaseous flux, the flexible articulate tubular device further comprising a plurality of pivot rings and wherein one of the plurality of pivot rings is a terminal pivot ring, a control module comprising a motion controller comprising electronics and an articulation drive device operatively connected to the plurality of pivot rings;
articulating said flexible articulate tubular device to direct said terminal pivot ring along a target weld path to be progressively formed between said components, and wherein said articulating said flexible articulate tubular device comprises communicating motion control commands from the motion controller to the articulating drive device causing the articulating drive device to pivot at least one of the plurality of pivot rings; and
supplying a gaseous flux along said flexible articulate tubular device, out said other end of the tubular device, and toward said target weld path as it is progressively formed, and positioning the flexible articulate tubular device so as to trace said target weld path.
2. The method of metal fusion bonding as recited in claim 1 , further comprising maintaining the position of said terminal pivot ring of said flexible articulate tubular device in accordance with the position of a leading edge of a weld bead along said target weld path.
3. The method of metal fusion bonding as recited in claim 1 , wherein said articulating is conducted in accordance with said target weld path having an irregular path.
4. The method of metal fusion bonding as recited in claim 1 , wherein said supplying involves extending a gas feed line through said flexible articulate tubular device.
5. The method of metal fusion bonding as recited in claim 1 , further comprising initially positioning said flexible articulate tubular device in relation to said components.
6. The method of metal fusion bonding as recited in claim 5 wherein the terminal pivot ring further comprises an optic element, and further comprising:
conveying visual signals from said optic element of said flexible articulate tubular device; and
translating and articulating said flexible articulate tubular device in response to said visual signals.
7. The method of metal fusion bonding as recited in claim 1 , wherein said components comprise at least a pair of tubular components.
8. The method of metal fusion bonding as recited in claim 7 , wherein said articulating comprises articulating said flexible articulate tubular device within said at least a pair of tubular components.
9. A method as set forth in claim 1 wherein the flexible articulate tubular device further comprises a protective sheath over the plurality of pivot rings.
10. A method as set forth in claim 1 wherein the flexible articulate tubular device further comprises a plurality of wires attached to the plurality of pivot rings and connected to the articulation drive device for applying a tensile force to one or more of the plurality of pivot rings.
11. A method as set forth in claim 1 wherein the flexible articulate tubular device further comprises a position drive device and further comprising communicating motion control commands from the motion controller to the position control device to articulate said flexible articulate tubular device.
12. A method as set forth in claim 1 wherein each one of the plurality of pivot rings comprises two opposing undulating surfaces forming two protruding portions fanned at 180 degrees from each other on each of the axial sides of each pivot ring such that mating sides of adjacent pivot rings are in direct contact.
13. A method of metal fusion banding components together, said method comprising:
providing a flexible articulate tubular device separate from welding apparatus for producing metal fusion for bonding the components, the articulate tubular device having an inlet at one end of the tubular device for receiving a supply of gaseous flux and an other end of the tubular device for discharge of gaseous flux, the flexible articulate tubular device further comprising a plurality of pivot rings and wherein one of the plurality of pivot rings is a terminal pivot ring, a control module comprising a motion controller comprising electronics and an articulation drive device operatively connected to the plurality of pivot rings;
articulating said flexible articulate tubular device to direct said terminal pivot ring along a target weld path to be progressively formed between said components, and wherein said articulating said flexible articulate tubular device comprises communicating motion control commands from the motion controller to the articulating drive device causing the articulating drive device to pivot at least one of the plurality of pivot rings; and
supplying a gaseous flux along said flexible articulate tubular device, out said other end of the tubular device, and toward said target weld path as it is progressively formed further comprising initially positioning said flexible articulate tubular device in relation to said components wherein the terminal pivot ring further comprises an optic element, and further comprising:
conveying visual signals from said optic element of said flexible articulate tubular device; and
translating and articulating said flexible articulate tubular device in response to said visual signals further positioning said flexible articulate tubular device so as to trace said target weld path.
14. A method of metal fusion bonding components together, said method comprising:
providing a flexible articulate tubular device separate from welding apparatus for producing metal fusion for bonding the components, the articulate tubular device having an inlet at one end of the tubular device for receiving a supply of gaseous flux and an other end of the tubular device for discharge of gaseous flux, the flexible articulate tubular device further comprising a plurality of pivot rings and wherein one of the plurality of pivot rings is a terminal pivot ring, a control module comprising a motion controller comprising electronics and an articulation drive device operatively connected to the plurality of pivot rings;
articulating said flexible articulate tubular device to direct said terminal pivot ring along a target weld path to be progressively formed between said components, and wherein said articulating said flexible articulate tubular device comprises communicating motion control commands from the motion controller to the articulating drive device causing the articulating drive device to pivot at least one of the plurality of pivot rings; and
supplying a gaseous flux along said flexible articulate tubular device, out said other end of the tubular device, and toward said target weld path as it is progressively formed and wherein the terminal pivot ring comprises a thermal responsive device, further positioning the flexible articulate tubular device so as to trace the target weld path comprising measuring temperature, using the thermal responsive device, at two or more locations at said terminal pivot ring of said flexible articulate tubular device.
15. The method of metal fusion bonding as recited in claim 14 wherein said further positioning further comprises articulating said flexible articulate tubular device in response to said measuring temperature.