IP Library Granted Patent US 7,432,018
Granted Patent B2
US 7,432,018 · App. 10/909,363 · Granted Oct 7, 2008

Cylindrical alkaline storage battery

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Quick Facts
Patent No.
US 7,432,018
App. No.
10/909,363
Granted
Oct 7, 2008
Kind
B2
Abstract

A cylindrical alkaline storage battery suitable to increase its capacity and arranged to prevent a short circuit and internal resistance increase, including an electrode group held in an outer can and formed by rolling up together a negative electrode having a negative-electrode core body and a hydrogen-absorbing alloy layer supported thereon, a positive electrode, and a separator. The negative electrode includes a main part forming inside part of the electrode group, a thin part smaller than the main part in the thickness of the hydrogen-absorbing alloy layer and the amount of a hydrogen-absorbing alloy contained in unit volume of that layer, and a boundary part formed between the main and thin parts and having a hydrogen-absorbing alloy layer thickness varying along the length of the negative-electrode core body. The positive electrode outer end and the negative electrode boundary part are at different positions circumferentially of the electrode group.

Claims (22)

1. A cylindrical alkaline storage battery, comprising:

an electrically-conductive cylindrical outer can; and

an electrode group accommodated in the outer can together with an alkaline electrolyte, said electrode group being formed by rolling up together a positive electrode, a negative electrode placed outside the positive electrode and including a strip-shaped negative-electrode core body and an active material layer supported by the negative-electrode core body, and a separator inserted between the postive electrode and the negative electrode, an outermost circumferential part of the electrode group being formed of the negative electrode and in contact with a circumferential wall of the outer can, said negative electrode extending beyond an outer end of the positive electrode in a circumferential direction of the electrode group, wherein

said negative electrode comprises:

a main part forming an inside part of the electrode group,

a thin part forming the outermost circumferential part of the electrode group, the thin part being smaller in thickness of the active material layer and smaller in amount of the active material contained in unit volume of the active material layer than the main part, and

a boundary part formed between the main part and the thin part in which the thickness of the active material layer changes in a lengthwise direction of the negative-electrode core body; and

the outer end of the positive electrode and the boundary part of the negative electrode are positioned at different positions in the circumferential direction of the electrode group,

wherein the negative-electrode core body is made of punching metal, wherein the active material layer of the negative electrode is supported on outer and inner sides of the negative-electrode core body, and wherein in the thin part of the negative electrode, the active material layer supported on the inner side of the negative-electrode core body is thicker than the active material layer supported on the outer side of the negative-electrode core body.

2. The cylindrical alkaline storage battery according to claim 1 , wherein the amount of the active material contained in unit area of the active material layer in the thin part of the negative electrode is in the range of 40% to 75% of the amount of the active material contained in unit area of the active material layer in the main part of the negative electrode.

3. The cylindrical alkaline storage battery according to claim 1 , wherein the thin part of the negative electrode has a length thereof which is in the range of 2.5 to 3.8 times the inside diameter of the outer can.

4. The cylindrical alkaline storage battery according to claim 1 , wherein an angle of inclination of the active material layer in the boundary part of the negative electrode is greater than 0 degree and less than 10 degrees.

5. A cylindrical alkaline storage battery, comprising:

an electrically-conductive cylindrical outer can; and

an electrode group accommodated in the outer can together with an alkaline electrolyte. said electrode group being formed by rolling up together a positive electrode, a negative electrode placed outside the positive electrode and including a strip-shaped negative-electrode core body and an active material layer supported by the negative-electrode core body, and a separator inserted between the positive electrode and the negative electrode, an outermost circumferential part of the electrode group being formed of the negative electrode and in contact with a circumferential wall of the outer can, said negative electrode extending beyond an outer end of the positive electrode in a circumferential direction of the electrode group, wherein

said negative electrode comprises:

a main part forming an inside part of the electrode group,

a thin part forming the outermost circumferential part of the electrode group, the thin part being smaller in thickness of the active material layer and smaller in amount of the active material contained in unit volume of the active material layer than the main part, and

a boundary part formed between the main part and the thin part in which the thickness of the active material layer changes in a lengthwise direction of the negative-electrode core body; and

the outer end of the positive electrode and the boundary part of the negative electrode are positioned at different positions in the circumferential direction of the electrode group,

wherein a mass per unit area of the negative-electrode core body is larger in the boundary part of the negative electrode than in the main part of the negative electrode.

6. A cylindrical alkaline storage battery according to claim 5 , wherein the negative-electrode core body is made of punching metal, wherein the active material layer of the negative electrode is supported on outer and inner sides of the negative-electrode core body, and wherein in the thin part of the negative electrode, the active material layer supported on the inner side of the negative-electrode core body is thicker than the active material layer supported on the outer side of the negative-electrode core body.

Assignments (4)
CHANGE OF ADDRESS Recorded Jan 8, 2016
From: FDK CORPORATION
To: FDK CORPORATION
Reel/Frame 037952/0896 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EXHIBIT A, FILING DATE OF US PATENT 5660952 AND GRANT DATE OF US PATENT 7510806 PREVIOUSLY RECORDED ON REEL 024023 FRAME 0229. ASSIGNOR(S) HEREBY CONFIRMS THE 8/4/1995 (FILING DATE) FOR US PATENT 5660952 AND 3/31/2009(GRANT DATE) FOR US PATENT 7510806. Recorded Mar 23, 2010
From: SANYO ELECTRIC CO., LTD.
To: FDK CORPORATION
Reel/Frame 024114/0890 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2010
From: SANYO ELECTRIC CO., LTD.
To: FDK CORPORATION
Reel/Frame 024023/0229 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2004
From: TAGUCHI, KOJI
To: SANYO ELECTRIC CO. LTD.
Reel/Frame 015651/0897 →