Granted Patent B2

US 7,204,722 · App. 11/088,044 · Granted Apr 17, 2007

Abstract

Claims (77)

1. A wiring board for a communications jack, comprising:

a dielectric mounting substrate;

a plurality of contact wires mounted in the mounting substrate, each of the contact wires including a fixed end portion mounted in the mounting substrate;

wherein a first pair of contact wires is sandwiched inside and in between a second pair of contact wires,

wherein the plurality of contact wires is eight contact wires, and wherein a pair of contact wires is positioned laterally of each of the contact wires of the second pair,

wherein the second pair of contact wires includes a crossover, the crossover being in a deflectable portion of the contact wires and the positioning of the crossover being selected to provide differential to common mode crosstalk compensation, and

wherein only the second pair of contact wires includes a crossover.

2. The wiring board defined in claim 1 , wherein a free end portion of each contact wire of the second pair is longitudinally aligned with the fixed end portion of the other contact wire of the second pair.

3. The wiring board defined in claim 1 , wherein a crossover segment is present in each of the contact wires of the second pair, and wherein the crossover of the second pair comprises the crossover segments.

4. The wiring board defined in claim 3 , wherein a support finger extends away from each crossover segment.

5. The wiring board defined in claim 4 , wherein the mounting substrate includes a pair of supports extending upwardly therefrom, and wherein the support fingers are supported by the supports.

6. The wiring board defined in claim 5 , wherein one of the supports has a height that is less than a height of the other support.

7. The wiring board defined in claim 3 , wherein a first of the crossover segments passes over the first pair of contact wires, and a second of the crossover segments passes under the first pair of contact wires.

8. The wiring board defined in claim 1 , wherein the contact wires of the first pair are between 0.648 and 0.828 inches in length, and wherein the crossover of the second pair is positioned between 0.3 and 0.4 inches from a the free end of at least one of the contact wires of the second pair.

9. The wiring board defined in claim 1 , wherein the differential to common mode crosstalk at 500 MHz is lower than about −24 dB.

10. A wiring board for a communications jack, comprising:

a dielectric mounting substrate;

first, second, third and fourth pairs of contact wires mounted in the mounting substrate, each of the contact wires including a fixed end portion mounted in the mounting substrate and a free end portion;

wherein the contact wires of the first pair of contact wires are immediately adjacent to each other and are sandwiched inside and in between the third pair of contact wires, the contact wires of the second pair are immediately adjacent to each other, the contact wires of the fourth pair are immediately adjacent to each other, and the second and fourth pairs sandwich the third pair; and

wherein the third pair of contact wires includes a crossover, the crossover being in a deflectable portion of the contact wires and the positioning of the crossover being selected to provide differential to common mode crosstalk compensation;

wherein only the third pair of contact wires includes a crossover, and

wherein a first contact wire of the third pair of contact wires only crosses the contact wires of the first pair of contact wires one time, and wherein a second contact wire of the third pair of contact wires only crosses the contact wires of the first pair of contact wires one time.

11. The wiring board defined in claim 10 , wherein the free end portion of each wire of the second pair is aligned with the fixed end portion of the other wire of the second pair.

12. The wiring board defined in claim 10 , wherein neither of the second and fourth pairs of contact wires includes a crossover.

13. The wiring board defined in claim 10 , wherein each contact of the third pair includes a support finger.

14. The wiring board defined in claim 13 , wherein the mounting substrate includes a pair of supports extending upwardly therefrom, and wherein the support fingers are supported by the supports.

15. The wiring board defined in claim 14 , wherein one of the supports has a height that is less than the height of the other support.

16. A communications jack, comprising:

a jack housing having a plug aperture;

a wiring board;

a first contact wire and a second contact wire that form a first differential pair, the first and second contact wires each having a fixed portion that is mounted in the wiring board and a deflectable portion positioned in the plug aperture for electrical contact with a mating plug; and

a third contact wire and a fourth contact wire that form a second differential pair, the third and fourth contact wires each having a fixed portion that is mounted in the wiring board and a deflectable portion positioned in the plug aperture for electrical contact with the mating plug;

wherein at least a portion of the first differential pair of contact wires is sandwiched inside and in between the second differential pair of contact wires,

wherein the second differential pair of contact wires includes a crossover, and

wherein the crossover is located in the deflectable portions of the third and fourth contact wires and

wherein the third contact wire only crosses the first and second contact wires one time, and wherein the fourth contact wire only crosses the first and second contact wires one time.

17. The communications jack defined in claim 16 , wherein the communications jack includes a third differential pair of contact wires and a fourth differential pair of contact wires, and wherein only the second differential pair of contact wires includes a crossover.

18. The communications jack defined in claim 16 , wherein a support finger extends from the deflectable portion of at least one of the contact wires of the second differential pair of contact wires.

19. The communications jack defined in claim 18 , wherein a segment of the third contact wire and a segment of the fourth contact wire cross the first differential pair of contact wires at an angle that is substantially normal to a primary axis of the first contact wire.

20. The communications jack defined in claim 16 , wherein the crossover is located no more than about 0.2 inches from the contact region of the first contact wire.

21. A communications jack, comprising:

a jack housing having a plug aperture;

a wiring board that includes a plurality of conductive traces;

a first contact wire and a second contact wire that form a first differential pair, the first and second contact wires each having a deflectable portion positioned in the plug aperture for electrical contact with a mating plug, the first and second contact wires being electrically connected to respective ones of the plurality of conductive traces;

a third contact wire and a fourth contact wire that form a second differential pair, the third and fourth contact wires each having a deflectable portion positioned in the plug aperture for electrical contact with a mating plug, the third and fourth contact wires being electrically connected to respective ones of the plurality of conductive traces;

a fifth contact wire and a sixth contact wire that form a third differential pair, the fifth and sixth contact wires each having a deflectable portion positioned in the plug aperture for electrical contact with a mating plug, the fifth and sixth contact wires being electrically connected to respective ones of the plurality of conductive traces; and

a seventh contact wire and an eighth contact wire that form a fourth differential pair, the seventh and eighth contact wires each having a deflectable portion positioned in the plug aperture for electrical contact with a mating plug, the seventh and eighth contact wires being electrically connected to respective ones of the plurality of conductive traces;

wherein at least a portion of the first differential pair of contact wires is sandwiched inside the second differential pair of contact wires,

wherein the second differential pair of contact wires includes a crossover,

wherein the first, third and fourth differential pairs of contact wires do not include a crossover, and

wherein the crossover is immediately adjacent contact regions of the third and fourth contact wires, and

wherein the third contact wire only crosses the first and second contact wires one time, and wherein the fourth contact wire only crosses the first and second contact wires one time.

22. The communications jack defined in claim 21 , wherein the crossover is located in a deflectable portion of the third and fourth contact wires.

23. A communications jack, comprising:

a jack housing having a plug aperture;

a flexible printed circuit board that includes a first conductive trace and a second conductive trace that form a first differential pair, and a third conductive trace and a fourth conductive trace that form a second differential pair, the first, second, third and fourth conductive traces having respective contact regions located within the plug aperture that are configured to make electrical contact with respective first, second third and fourth conductors of a mating plug; and

first, second, third and fourth output terminals that are electrically connected to respective of the first, second, third and fourth conductive traces,

wherein the contact region of the third conductive trace is in between the contact regions of the first and fourth conductive traces,

wherein the contact region of the fourth conductive trace is in between the contact regions of the second and third conductive traces,

wherein the first and second conductive traces cross each other at a crossover location on the flexible printed circuit board, and

wherein the third conductive trace only crosses the first and second conductive trace one time, and wherein the fourth conductive trace only crosses the first and second conductive trace one time.

24. The communications jack defined in claim 23 , wherein a portion of the second conductive trace runs adjacent to the third conductive trace and a portion of the first conductive trace runs adjacent to the fourth conductive trace.

25. The communications jack defined in claim 23 , wherein the crossover location is located in a deflectable portion of the first and second conductive traces.

26. The communications jack defined in claim 23 , wherein the crossover location is located no more than about 0.2 inches from the contact region of the first contact wire.

27. The communications jack defined in claim 23 , wherein the contact region of the first conductive trace is on a first side of the crossover location, and wherein a portion of the first conductive trace on a second side of the crossover location that is opposite the first side inductively couples with the fourth conductive trace.

28. The communications jack defined in claim 27 , wherein the contact region of the second conductive trace is on a first side of the crossover location, and wherein a portion of the second conductive trace on a second side of the crossover location that is opposite the first side inductively couples with the third conductive trace.

29. The communications jack defined in claim 23 , wherein the contact region of the first conductive trace is on a first side of the crossover location, wherein a portion of the first conductive trace on a second side of the crossover location that is opposite the first side runs adjacent to the fourth conductive trace, wherein the contact region of the second conductive trace is on a first side of the crossover location, and wherein a portion of the second conductive trace on a second side of the crossover location that is opposite the first side runs adjacent to the third conductive trace.

30. A communications jack, comprising:

a jack housing having a plug aperture;

a wiring board;

a first contact wire and a second contact wire that form a first differential pair, the first and second contact wires each having a fixed portion that is mounted in the wiring board and a deflectable portion positioned in the plug aperture for electrical contact with a mating plug;

a third contact wire and a fourth contact wire that form a second differential pair, the third and fourth contact wires each having a fixed portion that is mounted in the wiring board and a deflectable portion positioned in the plug aperture for electrical contact with the mating plug; and

at least one support finger that supports one of the contact wires of the second differential pair of contact wires,

wherein at least a portion of the first differential pair of contact wires is sandwiched inside and in between the second differential pair of contact wires,

wherein the second differential pair of contact wires includes a crossover,

wherein a fixed end of the support finger is mounted in a location separate from the locations where the fixed portions of the third and fourth contact wires are mounted in the wiring board, and

wherein the support finer is part of the one of the contact wires of the second differential pair of contact wires and is supported by a support that extends upwardly from the wiring board.

Assignments (18)