IP Library Granted Patent US 7,993,792
Granted Patent B2
US 7,993,792 · App. 11/459,970 · Granted Aug 9, 2011

Polymer blocks for PEM applications

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Quick Facts
Patent No.
US 7,993,792
App. No.
11/459,970
Granted
Aug 9, 2011
Kind
B2
Abstract

Block copolymer that can be formed into an ion—Conductive membrane are provided. The block copolymer of the invention includes a first polymer block and a second polymer block attached to the first polymer block. The second polymer block has a main polymer chain and one or more side chains extending from the main polymer chain. The one or more side chains include at least one substitutent for proton transfer. Block copolymers utilizing phosphoric acid groups are also provided.

Claims (42)

1. A block copolymer having formula 1a or formula 1b:

(A m B n ) p   1a

A m B n C s   1b

wherein

A is a first polymer segment that is repeated m times to form first polymer block A m that is either hydrophobic or hydrophilic;

B is a second polymer segment that is repeated n times to form second polymer block B n that is either hydrophobic or hydrophilic;

C is a third polymer segment that is repeated s times to form third polymer block C s that is either hydrophobic or hydrophilic;

at least one of A, B, and C is described by formula 2

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )-, —C(CH 3 )(T 1 )-, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond single chemical bond, or

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

m, n, and s are each independently an integer from 1 to 200;

p is an integer from 1 to 20;

i is an integer from 1 to 6;

T 1 is H or a moiety having formula 3:

Y 2 and Y 4 are each independently —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, or a bond;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , or —PO 3 2− M 2+ ;

M is a metal, ammonium, or alkylammonium; and

j is an integer from 0 to 30;

with the proviso that when j>1, the Y 2 between sequential aromatic rings are the same or different; the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different; and

at least one of R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 is —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , or —PO 3 2− M 2+ , wherein at least one of A, B, or C comprises a component selected from the group consisting of polymer segments having formulae 8, 9, 10, and 11, and salts thereof:

2. The block copolymer of claim 1 wherein polymer blocks A m and C s is hydrophobic and the polymer block B n is hydrophilic.

3. The block copolymer of claim 2 wherein the block copolymer has a micro-phase separated morphology.

4. The block copolymer of claim 1 having a micro-phase separated morphology comprising spheres, cylinders, lamellae, ordered bicontinuous double diamond structures, disordered bicontinuous morphologies, and combinations thereof.

5. The block copolymer of claim 1 wherein polymer blocks A m , B n , and C s each individually have a molecular weight from about 5×10 2 to about 5×10 5 (g/mol).

6. An ion conductive membrane comprising the block copolymer of claim 1 .

7. A polymer block B n comprising a polymer segment B that is repeated n times, wherein n is an integer from 1 to 200 and B comprises a component selected from the group consisting of polymer segments having formulae 4, 5, 6a, 6b, 6c, 6d, and 6e, and salts thereof:

8. The polymer block of claim 7 having a molecular weight from about 5×10 2 to about 5×10 5 (g/mol).

9. An ion conductive membrane comprising the polymer block of claim 7 .

10. A block copolymer having formula 1a or formula 1b:

(A m B n ) p   1a

A m B n C s   1b

wherein

A is a first polymer segment that is repeated m times to form first polymer block A m that is either hydrophobic or hydrophilic;

B is a second polymer segment that is repeated n times to form second polymer block B n that is either hydrophobic or hydrophilic;

C is a third polymer segment that is repeated s times to form third polymer block C s that is either hydrophobic or hydrophilic;

m, n, and s are each independently an integer from 1 to 200; and

p is an integer from 1 to 20;

wherein at least one of A, B, or C comprises a component selected from the group consisting of polymer segments having formulae 4, 5, 6a, 6b, 6c, 6d, and 6e:

11. The block copolymer of claim 10 wherein polymer blocks A m , B n , and C s each independently have a molecular weight from about 5×10 2 to about 5×10 5 (g/mol).

12. An ion conductive membrane comprising the block copolymer of claim 10 .

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034184/0001 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0001 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0041 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025314/0901 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0587 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0093 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0142 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0402 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0519 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0493 →
SECURITY AGREEMENT Recorded Feb 3, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022195/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2006
From: MAIER, GERHARD; GROSS, MARKUS
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 017999/0203 →