IP Library Granted Patent US 7,988,591
Granted Patent B2
US 7,988,591 · App. 11/853,092 · Granted Aug 2, 2011

Control architecture and method for one-dimensional optimization of input torque and motor torque in fixed gear for a hybrid powertrain system

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Quick Facts
Patent No.
US 7,988,591
App. No.
11/853,092
Granted
Aug 2, 2011
Kind
B2
Abstract

There is provided a control system for a powertrain system including an electro-mechanical transmission operative in a plurality of fixed gear modes and continuously variable modes. The control system is adapted to identify preferred operating conditions for operating the powertrain in a fixed gear operating range state. The method comprises determining a range of permissible input torques. States for input torque are iteratively selected, and a motor torque output from the first electrical machine is optimized based upon the selected state for the input torque. A motor torque output from the second electrical machine is determined based upon the optimized motor torque output from the first electrical machine. A cost for each of the iteratively selected states for the input torque and the motor torques from the first and second electrical machines is calculated. A preferred operating range is identified based upon the plurality of costs.

Claims (40)

1. Method for operating a powertrain comprising an internal combustion engine and first and second electrical machines and an electro-mechanical transmission selectively operative to transmit torque therebetween, the method comprising:

determining a range of permissible input torques from the internal combustion engine to the electro-mechanical transmission;

iteratively selecting states for input torque from the range of permissible torques;

optimizing a motor torque output from the first electrical machine based upon the selected state for the input torque;

determining a motor torque output from the second electrical machine based upon the optimized motor torque output from the first electrical machine;

calculating a cost for each of the iteratively selected states for the input torque and the motor torques from the first and second electrical machines; and,

identifying a preferred input torque based upon the plurality of costs.

2. The method of claim 1 , wherein identifying the preferred input torque based upon the plurality of costs comprises identifying a state value for input torque which expends a minimum cost.

3. The method of claim 1 , further comprising determining ranges of permissible motor torques from each of the first and second electrical machines based upon the range of permissible input torques.

4. The method of claim 3 , wherein the ranges of permissible motor torques from each of the first and second electrical machines are determined based upon available battery power.

5. The method of claim 1 , wherein the range of permissible input torques is determined based upon an output speed of the transmission and an operator torque request.

6. The method of claim 1 , further comprising determining a preferred operating range state based upon the preferred input torque.

7. The method of claim 1 , wherein iteratively selecting state values for the input torque comprises: executing a one-dimensional search engine to generate state values for the input torque within the range of permissible input torques.

8. The method of claim 1 , wherein each cost is calculated based upon engine fuel consumption and an electrical battery power cost associated with the input torque and the motor torques for the first and second electrical machines.

9. The method of claim 1 , further comprising operating the electro-mechanical transmission of the powertrain in a fixed gear operating range state.

10. The method of claim 9 , further comprising identifying a preferred fixed gear operating range state based upon the plurality of costs.

11. The method of claim 1 , wherein optimizing the motor torque output from the first electrical machine based upon the selected state for the input torque comprises selecting the motor torque output from the first electrical machine based upon the selected state for the input torque to minimize battery power to operate the first and second electrical machines.

12. Method to identify preferred operating conditions for operating a powertrain in a fixed gear operating range state the powertrain comprising an internal combustion engine and first and second electrical machines and an electro-mechanical transmission selectively operative to transmit torque therebetween, the method comprising:

determining a range of permissible input torques;

determining a plurality of costs, each cost based upon a selected permissible input torque; and,

identifying a preferred input torque based upon the plurality of costs.

13. The method of claim 12 , further comprising identifying the preferred operating conditions for operating the powertrain in the fixed gear operating range state to substantially meet an operator torque request.

14. The method of claim 12 , wherein determining the plurality of costs, each cost based upon a selected permissible input torque further comprises:

iteratively selecting state values for input torque from the range of permissible input torques;

determining an optimum motor torque from the first electrical machine based upon each of the selected state values for the input torque;

determining a motor torque from the second electrical machine based upon the selected state value for the input torque and the optimum motor torque from the first electrical machine; and,

determining a cost for each iteratively selected state value for the input torque, the optimum motor torque from the first electrical machine, and, the motor torque from the second electrical machine determined therefrom.

15. The method of claim 14 , wherein iteratively selecting state values for the input torque comprises: executing a one-dimensional search engine to generate the state values for the input torque across the range of permissible input torques.

16. The method of claim 14 , wherein determining the motor torque from the second electrical machine comprises executing a system equation based upon the selected state value for the input torque and the selected state value for the optimum motor torque from the first electrical machine.

17. The method of claim 14 , further comprising determining the optimum motor torque from the first electrical machine based upon each of the selected state values for the input torque to minimize battery power to operate the first and second electrical machines.

18. Apparatus, comprising:

a distributed control module architecture comprising: a plurality of control modules operatively connected to a powertrain comprising an internal combustion engine and first and second electrical machines and an electro-mechanical transmission selectively operative to transmit torque therebetween the transmission selectively operative in one of a plurality of fixed gear operating range states through selective actuation of a plurality of torque-transfer clutches; the control modules adapted to execute a plurality of algorithms contained therein to effect the following steps, the algorithms comprising:

code to determine a range of permissible input torques from the internal combustion engine to the electro-mechanical transmission;

code to iteratively select states for input torque from the range of permissible torques;

code to optimize a motor torque output from the first electrical machine based upon the selected state for the input torque;

code to determine a motor torque output from the second electrical machine based upon the optimized motor torque output from the first electrical machine;

code to calculate a cost for each of the iteratively selected states for the input torque and the motor torques from the first and second electrical machines;

code to identify a preferred input torque based upon the plurality of costs; and, code to select a preferred fixed gear operating range state.

19. The apparatus of claim 18 , wherein code to optimize the motor torque output from the first electrical machine based upon the selected state for the input torque comprises code to select the motor torque output from the first electrical machine based upon the selected state for the input torque to minimize battery power to operate the first and second electrical machines.

20. The apparatus of claim 18 , wherein the code to iteratively select state values for the input torque comprises: code to execute a one-dimensional search engine to generate state values for the input torque within the range of permissible input torques.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034185/0587 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0035 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0057 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025314/0946 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0780 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0140 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0264 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0880 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0670 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0479 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2007
From: HEAP, ANTHONY H.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC
Reel/Frame 019807/0499 →