IP Library Granted Patent US 8,586,459
Granted Patent B2
US 8,586,459 · App. 11/934,873 · Granted Nov 19, 2013

Ion implantation with molecular ions containing phosphorus and arsenic

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Quick Facts
Patent No.
US 8,586,459
App. No.
11/934,873
Granted
Nov 19, 2013
Kind
B2
Abstract

An ion implantation device and a method of manufacturing a semiconductor device is described, wherein ionized phosphorus-containing molecular clusters are implanted to form N-type transistor structures. The clusters are implanted to provide N-type doping for Source and Drain structures and Pocket or Halo formation, and for counter-doping Poly gates. These doping steps are critical to the formation of NMOS transistors. The molecular cluster ions have the chemical form AnHx + , or AnRHx + , where n and x are integers with 4<n and x≧0, and A is either As or P, and R is a molecule not containing phosphorus or arsenic, which is not injurious to the implantation process.

Claims (107)

1. A method of implanting ions comprising:

(a) producing a volume of gas phase molecules of material of the form A n H x or A n RH x , wherein n and x are integers, and 4<n, and x>0; “A” denotes phosphorus and “R” designating a molecule not containing phosphorus , and which is not injurious to the method of implanting ions;

(b) ionizing the A n H X or A n RH X molecules to form A n H y + , A n H y − , A n RH y + ; or A n RH y − , wherein y is an integer such that y>0, thereby forming ionized molecules; and

(c) accelerating the ionized molecules by an electric field into a target.

2. The method as recited in claim 1 , in which the volume of gas phase molecules of (a) comprises Heptaphosphane, P 7 H 3 .

3. The method as recited in claim 1 , in which the volume of gas phase molecules of (a) comprises Cyclopentaphosphane, P 5 H 5 .

4. The method as recited in claim 1 , in which the volume of gas phase molecules of (a) comprises Tetra-tertbutylhexaphosphane.

5. The method as recited in claim 1 , in which the volume of gas phase molecules of (a) comprises Pentamethylheptaphosphane.

6. The method as recited in claim 1 , wherein step (b) comprises:

(b) ionizing the A n H X or A n RH X molecules by direct electron impact to form A n H y + , A n H y − , A n RH y + ; or A n RH y − , wherein y is an integer such that y>0.

7. The method as recited in claim 1 , wherein step (b) comprises:

(b) ionizing the A n H X or A n RH X molecules by creating a plasma to form A n H y + , A n H y − , A n RH y + ; or A n RH y − , wherein y is a an integer such that y>0.

8. The method as recited in claim 1 , wherein step (b) comprises:

(b) ionizing the A n H X or A n RH X molecules by way of an arc discharge to form A n H y + , A n H Y − , A n RH y + ; or A n RH y − , wherein y is an integer such that y>0.

9. A method of implanting ions comprising:

(a) producing a volume of gas phase molecules of material having a form A n H x or A n RH x , wherein n and x are integers, and 4<n, and x≧0; “A” denotes phosphorus, and “R” designating a molecule not containing phosphorus, and which is not injurious to the method of implanting ions;

(b) forming a plasma containing A n H x or A n RH x molecules, A n H y + , A n H y − , A n RH y + ; or A n RH y − ions, wherein y is a an integer such that y>0, and electrons; and

(c) accelerating a portion of said ions by an electric field to implant into a target, to perform doping of a semiconductor.

10. A method for forming a metal oxide semiconductor (MOS) device having a substrate, the method comprising:

(a) forming a well and opposing trench isolations in a first region of said substrate;

(b) forming a gate stack on said substrate between said opposing trench isolations defining exposed portions of said substrate; (a) and (b) defining a formation comprising:

(i) depositing or growing a gate dielectric;

(ii) depositing a polysilicon gate electrode, and

(iii) patterning to form the gate stack;

(c) depositing a pad oxide onto said exposed portions of said substrate and on top of said gate stack;

(d) implanting P 7 H x + ions to form drain extensions between said gate stack and said opposing trench isolations;

(e) forming spacers adjacent said gate stack;

(f) implanting N-type cluster ions to form source and drain regions;

(g) providing heat treatment to activate material implanted by step (d), thereby forming an N-type metal oxide semiconductor (MOS) device (NMOS).

11. The method as recited in claim 10 , further including:

(a) isolating first and second regions on said substrate;

(b) forming said NMOS device in a first region; and

(c) forming a PMOS device in a second region.

12. The method as recited in claim 11 wherein step (c) includes implanting P-type cluster ions in said second region.

13. The method as recited in claim 12 , wherein said P-type cluster ions are B 18 H x + or B 18 H x − , where 0≦x≦6.

14. A method of implanting ions comprising:

(a) producing a volume of gas phase molecules which includes P 7 H 3 ;

(b) ionizing said volume of gas phase molecules creating a plurality of ions having different masses;

(c) selecting one of said plurality of ions by mass defining a selected ion; and

(d) implanting said selected ion into a target.

15. The method as recited in claim 14 , wherein steps (c) and (d) comprise:

(c) selecting P 7 H 3 + ions; and

(d) implanting said P 7 H 3 + ions into the target.

16. The method as recited in claim 14 , wherein steps (c) and (d) comprise:

(c) selecting P 7 H 3 − ions; and

(d) implanting said P 7 H 3 − ions into the target.

17. A method for forming a semiconductor device comprising:

(a) generating molecular donor ions of the form A n H y + , A n H y − , A n RH y + , or A n RH y − , wherein n and y are integers, and 4<n, and y>0; “A” denotes phosphorus , and “R” designating a molecule not containing phosphorus, and which is not injurious to the method;

(b) implanting said molecular donor ions into a target forming an N-type region in said target;

(c) generating P-type ions;

(d) implanting said P-type ions in said target adjacent said N-type region forming a P-type region.

18. The method as recited in claim 17 , wherein step (c) and (d) comprise:

(c) generating molecular P-type ions; and

(d) implanting said P-type molecular ions in said target adjacent said N-type region to form the P-type region.

19. The method as recited in claim 17 , wherein step (c) and (d) comprise:

(c) generating P-type cluster ions; and

(d) implanting said P-type cluster ions in said target adjacent said N-type region to form the P-type region.

20. The method as recited in claim 19 , wherein step (c) and (d) comprise:

(c) generating B 18 H x + ions; and

(d) implanting said B 18 H x + ions in said target adjacent said N-type region forming a P-type region.

21. A method of implanting ions comprising:

(a) producing a volume of gas phase molecules of material having a form A n H x or A n RH x , wherein n and x are integers, and, 4<n, and x≧0; “A” denotes arsenic, and “R” designating a molecule not containing arsenic, and which is not injurious to the method;

(b) ionizing the A n H X or A n RH X molecules to form A n H y + , A n H Y − , A n RH y + ; or A n RH y − , wherein y is an integer such that y>0, thereby forming ionized molecules ; and

(c) accelerating the ionized molecules by an electric field into a target.

22. The method as recited in claim 21 , in which the volume of gas molecules of (a) comprise As 7 H 3 .

23. The method as recited in claim 21 , in which the volume of gas molecules of (a) comprises As 5 H 5 .

24. A method of implanting ions comprising:

(d) producing a volume of gas phase molecules of material having a form A n H x , or A n RH x , wherein n and x are integers, and 4<n and x≧0; “A” denotes—arsenic, and “R” designating a molecule not containing arsenic, and which is not injurious to the method;

(e) forming a plasma containing A n H X or A n RH X molecules, A n H y + , A n H Y − , A n RH y + , or A n RH y − ions , wherein y is an integer such that y>0, and electrons; and

(f) accelerating a portion of said ions by an electric field to implant into a target, to perform doping of a semiconductor.

25. A method for forming a metal oxide semiconductor (MOS) device having a substrate, the method comprising:

(g) forming a well and opposing trench isolations in a first region of said substrate;

(h) forming a gate stack on said substrate between said opposing trench isolations defining exposed portions of said substrate; said formation comprising:

(i) depositing or growing a gate dielectric;

(ii) depositing a polysilicon gate electrode, and

(iii) patterning to form the gate stack;

(i) depositing a pad oxide onto said exposed portions of said substrate and on top of said gate stack;

(j) implanting As 7 H x + ions to form drain extensions between said gate stack and said opposing trench isolations;

(k) forming spacers adjacent said gate stack;

(l) implanting N-type cluster ions to form source and drain regions;

(m) providing heat treatment to activate material implanted by step (d), thereby forming an N-type metal oxide semiconductor (MOS) device (NMOS).

26. The method as recited in claim 25 , further including the steps of:

(a) isolating first and second regions on said substrate;

(b) forming said NMOS device in a first region; and

(c) forming a PMOS device in a second region.

27. The method as recited in claim 26 wherein step (c) includes implanting P-type cluster ions in said second region.

28. The method as recited in claim 27 , wherein said P-type cluster ions are B 18 H x + or B 18 H x 31 , where 0≦x≦6.

29. A method for forming a semiconductor device comprising:

(a) generating molecular donor ions having a form A n H y + , A n H Y − , A n RH y + , or A n RH y − ,, wherein n and y are integers, and, 4<n, and x≧0; “A” denotes arsenic, and “R” designating a molecule not containing arsenic, and which is not injurious to the method;

(b) implanting said molecular donor ions into a target forming an N-type region in said target;

(c) generating P-type ions;

(d) implanting said P-type ions in said target adjacent said N-type region forming a P-type region.

30. The method as recited in claim 29 , wherein step (c) and (d) comprise:

(c) generating molecular P-type ions; and

(d) implanting said P-type molecular ions in said target adjacent said N-type region forming a P-type region.

31. The method as recited in claim 29 , wherein step (c) and (d) comprise:

(c) generating P-type cluster ions; and

(d) implanting said P-type cluster ions in said target adjacent said N-type region to form the P-type region.

32. The method as recited in claim 31 , wherein step (c) and (d) comprise:

(c) generating B 18 H x + ions; and

(d) implanting said B 18 H x + ions in said target adjacent said N-type region to form the P-type region.

33. The method as recited in claim 29 , wherein step (b) comprises:

(b) ionizing the A n H X or A n RH X molecules by direct etectron impact to form A n H y + , A n H y − , A n RH y + , or A n RH y − , wherein y is an integer such that y>0.

34. The method as recited in claim 29 , wherein step (b) comprises:

(b) ionizing the A n H X or A n RH X molecules by creating a plasma to form A n H y + , A n H y − , A n RH y + , or A n RH y − , wherein y is an integer such that y>0.

35. The method as recited in claims 29 , wherein step (b) comprises:

(b) ionizing the A n H X or A n RH X molecules by way of an arc discharge to form A n H y + , A n H y − , A n RH y + , or A n RH y − , wherein y is an integer such that y>0.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Aug 13, 2008
From: TUNA INVESTMENTS, LLC, AS COLLATERAL AGENT
To: SEMEQUIP, INC.
Reel/Frame 021380/0018 →
SECURITY AGREEMENT Recorded Jul 28, 2008
From: SEMEQUIP, INC.
To: TUNA INVESTMENTS, LLC, AS COLLATERAL AGENT
Reel/Frame 021301/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2008
From: HORSKY, THOMAS N.; MANNING, DENNIS; DYKER, ERIN; BERNSTEIN, BRIAN
To: SEMEQUIP, INC.
Reel/Frame 020491/0206 →