Mirror scanning system
View Patent ↗The invention provides for an improved mirror scanning system for use with a millimeter wave imaging system. The mirror scanning system includes a pair of voice coil actuators aligned generally perpendicular to a mirror. The voice coils are intermittently energized pursuant to a predetermined frequency related to a desired resolution. A base supports a back plate that is generally disposed parallel to the mirror and secures the pair of voice coil actuators. A rod flexure is secured to a center yoke, or coil bobbin, of each of the respective voice coils and to a back side of the mirror so that the pair of rod flexures simultaneously exert a force on the mirror causing deflection thereon as the pair of voice coils are energized. Stationary position sensors are mounted adjacent to each cylinder so the sensor can determine to location of the cylinder, and hence the angle of the mirror.
1. A mirror scanning system for use with a millimeter wave imaging system comprising:
a flexurally mounted mirror;
a pair of voice coil actuators aligned generally perpendicular to the mirror;
a pair of corresponding cylinders secured to a center yoke of each of the respective voice coil actuators of the pair of voice coil actuators having a circular flange disposed about the periphery of the pair of cylinders wherein the pair of cylinders oscillate as voice coils are intermittently energized pursuant to a predetermined frequency related to a desired resolution;
a base disposed generally parallel to the mirror to support a back plate that secures the pair of voice coils;
a pair of actuator rod flexures each having a first end secured to a center yoke of each of the respective voice coil actuators of the pair of voice coil actuators and a second end of each the pair of rod flexures secured to a back side of the mirror so that the pair of actuator rod flexures simultaneously exert a force on the mirror causing deflection thereon as the pair of voice coil actuators are energized;
wherein a lower portion of a front coil flexure is secured to the base by a base flexure mount;
wherein the front coil flexure further comprising an upper portion secured to a front portion of the pair of cylinders and an upper portion of the rear coil flexure is secured to a rear portion of the pair of cylinders so that as the pair of voice coils are energized causing axial movement, the rear coil flexure and front coil flexure move simultaneously;
a plurality of stoppers mounted to a front portion of the back plate and are disposed thereon to restrict the forward range of motion for the pair of cylinders;
a pair of position sensors mounted to a matching pair of sensor brackets disposed adjacent to each cylinder of the pair of cylinders so that each sensor can determine the exact location of the cylinder, and hence the angle of the mirror about the corresponding axis;
a scale mounted to each cylinder of the pair of cylinders so that each sensor can determine the position of each cylinder;
wherein the back plate further comprises a pair of apertures sized to receive the pair of voice coil actuators;
wherein the rear coil flexure further comprises a pair of resilient and adjacent triangular planar frames having an aperture at the apex of each triangular frame so that a continuous path is formed for the pair of rod flexures between the pair of corresponding voice coils and the mirror;
a flange along the periphery of the rear surface of each cylinder that is attached to the periphery of the front surface of each of the apexes of the rear coil flexure;
wherein the front coil flexure having a pair of triangular planar members that are restrained to move in both a lateral motion and the desired axial motion of the pair of rod flexures; the lower portion of the front coil flexure attached to the front portion of the base and a matching pair of apertures are disposed at the apex of each triangular member so that a continuous path for the pair of rod flexures is formed between the pair of corresponding voice coils and the mirror.
2. The mirror scanning system of claim 1 wherein the pair of position sensors is a high-resolution glass scale position sensor.
3. The mirror scanning system of claim 1 wherein the pair of position sensors is a low-resolution metal scale sensor.
4. The mirror scanning system of claim 1 wherein the pair of position sensors is a photo-reflective limit switch.
5. The mirror scanning system of claim 1 further comprising a pair of clamp bars for securing the lower portion of the front coil flexure to the base.
6. The mirror scanning system of claim 5 , wherein the lower member of each of the pair of triangular members each further comprising a pair of opposing horizontal notches and matching bosses disposed on the base so that the front coil flexure moves laterally a predetermined distance.
7. The mirror scanning system of claim 6 , wherein the lower member of each of the pair of vertical triangular members each further comprising a vertical notch and a matching boss disposed on the base to allow additional movement of the front coil flexure.
8. The mirror scanning system of claim 7 further comprising an inverted V-shaped mirror support flexure to stabilize the mirror about an axis.
9. The mirror scanning system of claim 6 wherein the mirror is comprised of a honeycomb material covered by a reflective surface on a front side.
10. A mirror scanning system for use with a millimeter wave imaging system comprising:
a flexurally mounted mirror;
a pair of voice coil actuators aligned generally perpendicular to the mirror;
a pair of corresponding cylinders secured to a center yoke of each of the respective voice coil actuators of the pair of voice coil actuators having a circular flange disposed about the periphery of the pair of cylinders wherein the pair of cylinders oscillate as voice coils are intermittently energized pursuant to a predetermined frequency related to a desired resolution;
a base disposed generally parallel to the mirror to support a back plate that secures the pair of voice coils; and
a pair of actuator rod flexures each having a first end secured to a center yoke of each of the respective voice coil actuators of the pair of voice coil actuators and a second end of each the pair of rod flexures secured to a back side of the mirror so that the pair of actuator rod flexures simultaneously exert a force on the mirror causing deflection thereon as the pair of voice coil actuators are energized;
wherein a lower portion of a front coil flexure is secured to the base by a base flexure mount;
wherein the front coil flexure further comprising an upper portion secured to a front portion of the pair of cylinders and an upper portion of the rear coil flexure is secured to a rear portion of the pair of cylinders so that as the pair of voice coils are energized causing axial movement, the rear coil flexure and front coil flexure move simultaneously;
wherein the front coil flexure having a pair of triangular planar members that are restrained to move in both a lateral motion and the desired axial motion of the pair of rod flexures; the lower portion of the front coil flexure attached to the front portion of the base and a matching pair of apertures are disposed at the apex of each triangular member so that a continuous path for the pair of rod flexures is formed between the pair of corresponding voice coils and the mirror.