IP Library Granted Patent US 7,981,825
Granted Patent B2
US 7,981,825 · App. 12/056,562 · Granted Jul 19, 2011

Fuel cell catalyst regeneration

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Quick Facts
Patent No.
US 7,981,825
App. No.
12/056,562
Granted
Jul 19, 2011
Kind
B2
Abstract

Systems and methods that facilitate operating proton exchange membrane (PEM) fuel cells are provided. The methods can involve contacting a reducing agent comprising a mixture of hydrogen and nitrogen, or a reducing plasma with a cathode catalyst of a proton exchange membrane fuel cell to reduce the cathode catalyst. The systems employ a fuel supply component that supplies fuel to the proton exchange membrane fuel cell; and a regeneration component that provides a reducing agent comprising a mixture of hydrogen and nitrogen, or a reducing plasma to a cathode catalyst of the proton exchange membrane fuel cell to reduce the cathode catalyst.

Claims (24)

1. A method of regenerating a proton exchange membrane fuel cell, comprising:

contacting a reducing agent comprising a mixture of hydrogen and nitrogen, or a reducing plasma with a cathode catalyst of the proton exchange membrane fuel cell to reduce the cathode catalyst, the mixture comprising about 5 wt. % of hydrogen or more and about 95 wt. % of hydrogen or less and about 5 wt. % of nitrogen or more and about 95 wt. % of nitrogen or less, and the reducing plasma comprising at least one reducing gas species selected from a group consisting of a hydrogen containing plasma, a helium containing plasma, a neon containing plasma, an argon containing plasma, a nitrogen containing plasma, ammonia, amines, imines, and C1-C4 hydrocarbons, wherein the reducing agent is contacted with the cathode catalyst at a temperature of about −30 degrees Celsius or more and about 80 degrees Celsius or less and for about 1 second or more and about 1 hour or less.

2. The method of claim 1 , wherein the mixture of hydrogen and nitrogen comprises about 30 wt. % of hydrogen or more and about 70 wt. % of hydrogen or less and about 30 wt. % of nitrogen or more and about 70 wt. % of nitrogen or less.

3. The method of claim 1 , wherein the reducing plasma comprises an argon containing plasma.

4. The method of claim 1 , wherein the reducing agent is contacted with the cathode catalyst in an environment comprising less than about 50 volume ppm water and/or hydrocarbon.

5. The method of claim 1 , wherein the reducing agent is contacted with the cathode catalyst at a temperature of about −10 degrees Celsius or more and about 70 degrees Celsius or less and for about 5 seconds or more and about 30 minutes or less.

6. The method of claim 1 , wherein the reducing agent comprising the reducing plasma further comprises hydrogen.

7. A method of regenerating a proton exchange membrane fuel cell, comprising:

providing a reducing plasma to a cathode catalyst of the proton exchange membrane fuel cell, the reducing plasma comprising an argon containing plasma; and

contacting the reducing plasma with the cathode catalyst to reduce the cathode catalyst.

8. The method of claim 7 , wherein the reducing plasma comprises less than about 50 volume ppm water and/or hydrocarbon.

9. The method of claim 7 , wherein the reducing plasma is contacted with the cathode catalyst in an environment comprising less than about 50 volume ppm water and/or hydrocarbon.

10. The method of claim 7 , wherein the reducing plasma further comprises an inert gas species.

11. The method of claim 7 , wherein the reducing plasma is contacted with the cathode catalyst at a temperature of about −30 degrees Celsius or more and about 80 degrees Celsius or less and for about 1 second or more and about 1 hour or less.

12. The method of claim 7 , wherein the reducing plasma further comprises hydrogen.

13. A method of regenerating a proton exchange membrane fuel cell, comprising:

contacting a reducing agent comprising a mixture of hydrogen and nitrogen, or a reducing plasma with a cathode catalyst of the proton exchange membrane fuel cell to reduce the cathode catalyst, the mixture comprising about 5 wt. % of hydrogen or more and about 95 wt. % of hydrogen or less and about 5 wt. % of nitrogen or more and about 95 wt. % of nitrogen or less, and the reducing plasma comprising at least one reducing gas species selected from a group consisting of a hydrogen containing plasma, a helium containing plasma, a neon containing plasma, an argon containing plasma, a nitrogen containing plasma, ammonia, amines, imines, and C1-C4 hydrocarbons, wherein the reducing agent comprises less than about 50 volume ppm water and/or hydrocarbon, and the reducing agent is contacted with the cathode catalyst at a temperature of about −30 degrees Celsius or more and about 80 degrees Celsius or less and for about 1 second or more and about 1 hour or less.

14. The method of claim 13 , wherein the mixture of hydrogen and nitrogen comprises about 30 wt. % of hydrogen or more and about 70 wt. % of hydrogen or less and about 30 wt. % of nitrogen or more and about 70 wt. % of nitrogen or less.

15. The method of claim 13 , wherein the reducing plasma comprises an argon containing plasma.

16. The method of claim 13 , wherein the reducing agent is contacted with the cathode catalyst in an environment comprising less than about 50 volume ppm water and/or hydrocarbon.

17. The method of claim 13 , wherein the reducing agent is contacted with the cathode catalyst at a temperature of about −30 degrees Celsius or more and about 80 degrees Celsius or less and for about 1 second or more and about 1 hour or less.

18. The method of claim 13 , wherein the reducing agent comprising the reducing plasma further comprises hydrogen.

19. The method of claim 13 , wherein the reducing agent is contacted with the cathode catalyst at a temperature of about −10 degrees Celsius or more and about 70 degrees Celsius or less and for about 5 seconds or more and about 30 minutes or less.

20. The method of claim 13 , wherein the reducing plasma comprises a nitrogen containing plasma.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded Mar 16, 2022
From: MUFG UNION BANK, N.A.
To: CYPRESS SEMICONDUCTOR CORPORATION; SPANSION LLC
Reel/Frame 059410/0438 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 8647899 PREVIOUSLY RECORDED ON REEL 035240 FRAME 0429. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTERST. Recorded Nov 3, 2020
From: CYPRESS SEMICONDUCTOR CORPORATION; SPANSION LLC
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 058002/0470 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Oct 28, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: MUFG UNION BANK, N.A.
Reel/Frame 050896/0366 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2015
From: SPANSION, LLC
To: CYPRESS SEMICONDUCTOR CORPORATION
Reel/Frame 036050/0337 →
SECURITY INTEREST Recorded Mar 21, 2015
From: CYPRESS SEMICONDUCTOR CORPORATION; SPANSION LLC
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 035240/0429 →
RELEASE OF SECURITY INTEREST Recorded Mar 13, 2015
From: BARCLAYS BANK PLC
To: SPANSION LLC; SPANSION INC.; SPANSION TECHNOLOGY LLC
Reel/Frame 035201/0159 →
SECURITY AGREEMENT Recorded Jun 4, 2010
From: SPANSION LLC; SPANSION INC.; SPANSION TECHNOLOGY INC.; SPANSION TECHNOLOGY LLC
To: BARCLAYS BANK PLC
Reel/Frame 024522/0338 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2008
From: HOSSAIN, TIM Z.; POSEY, DANIEL E.
To: SPANSION LLC
Reel/Frame 020749/0543 →