IP Library Granted Patent US 8,039,993
Granted Patent B2
US 8,039,993 · App. 12/108,847 · Granted Oct 18, 2011

High-voltage bus discharge with logarithmic self-protection

Assignee: GM Global Technology Operations LLC
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Quick Facts
Patent No.
US 8,039,993
App. No.
12/108,847
Granted
Oct 18, 2011
Kind
B2
Abstract

Systems and methods for discharging a high-voltage bus coupled to a discharge circuit are provided. A method comprises obtaining a first voltage level of the high-voltage bus. The method further comprises determining a first discharge time based on the first voltage level and activating the discharge circuit. The method further comprises obtaining a second voltage level of the high-voltage bus after the first discharge time, comparing the first voltage level and the second voltage level, and deactivating the discharge circuit if a difference between the first voltage level and the second voltage level is less than a threshold value.

Claims (110)

1. A method for controlling a discharge circuit coupled to a high-voltage bus, wherein the discharge circuit is activated such that current flows from the high-voltage bus through the discharge circuit, the method comprising:

determining a first discharge time based on a first voltage level of the high-voltage bus;

obtaining a second voltage level of the high-voltage bus after the first discharge time; and

deactivating the discharge circuit if a difference between the first voltage level and the second voltage level is less than a threshold value.

2. The method of claim 1 , further comprising:

if the difference between the first voltage level and the second voltage level is less than the threshold value:

waiting for a recovery time thereafter; and

reactivating the discharge circuit in response to a signal indicating the high-voltage bus should be discharged.

3. The method of claim 2 , wherein the recovery time is based on an average power handling capacity of the discharge circuit.

4. The method of claim 1 , further comprising:

determining a second discharge time based on the second voltage level;

obtaining a third voltage level of the high-voltage bus after the second discharge time; and

deactivating the discharge circuit if a difference between the second voltage level and the third voltage level is less than the threshold value.

5. The method of claim 1 , further comprising:

for a plurality of possible voltage levels of the high-voltage bus:

calculating a plurality of discharge times for each of the plurality of possible voltage levels; and

storing the plurality of discharge times in a lookup table associated with each of the plurality of possible voltage levels, wherein determining the first discharge time further comprises obtaining the first discharge time from the lookup table based on the first voltage level.

6. The method of claim 1 , wherein the first discharge time is governed by

t

δ

=

-

RC

ln

(

1

-

V

δ

V

i

)

,

wherein t δ is the first discharge time, V δ is the threshold value, V i is the first voltage level, and RC is a constant based on an operating characteristic of the discharge circuit.

7. The method of claim 1 , wherein the threshold value is based on a smallest measurable change in a voltage level of the high-voltage bus.

8. A method for discharging a high-voltage bus coupled to a discharge circuit, the method comprising:

obtaining a first voltage level of the high-voltage bus;

determining a first discharge time based on the first voltage level;

activating the discharge circuit for the first discharge time;

obtaining a second voltage level of the high-voltage bus after the first discharge time;

comparing the first voltage level and the second voltage level; and

deactivating the discharge circuit if a difference between the first voltage level and the second voltage level is less than a threshold value.

9. The method of claim 8 , further comprising if the difference between the first voltage level and the second voltage level is less than the threshold value, reactivating the discharge circuit after a recovery time in response to a signal indicating the high-voltage bus should be discharged.

10. The method of claim 8 , further comprising:

determining a second discharge time based on the second voltage level;

obtaining a third voltage level of the high-voltage bus after the second discharge time; and

deactivating the discharge circuit if a difference between the second voltage level and the third voltage level is less than the threshold value.

11. The method of claim 8 , further comprising:

for a plurality of possible voltage levels of the high-voltage bus:

calculating a plurality of discharge times for each of the plurality of possible voltage levels; and

storing the plurality of discharge times in a lookup table associated with each of the plurality of possible voltage levels; and

obtaining the first discharge time from the lookup table based on the first voltage level.

12. The method of claim 8 , wherein the first discharge time is governed by

t

δ

=

-

RC

ln

(

1

-

V

δ

V

i

)

,

wherein t 67 is the first discharge time, V δ is the threshold value, V i is the first voltage level, and RC is a constant based on an operating characteristic of the discharge circuit.

13. The method of claim 12 , wherein V 67 is governed by

V

δ

=

(

B

error

+

B

threshold

)

(

V

ref

2

n

)

,

wherein B error is a number of bits of error introduced through analog-to-digital conversion, B threshold is a decimal conversion of a binary representation of a desired voltage change in the high-voltage bus, V ref is a reference voltage level of an analog-to-digital converter, and n is a number of resolution bits associated with the analog-to-digital converter.

14. A vehicle protection system for a high-voltage capacitor bank coupled to a high-voltage bus, the vehicle protection system comprising:

a discharge circuit coupled to the high-voltage bus; and

a discharge controller coupled to the high-voltage bus and the discharge circuit, the discharge controller being configured to:

activate the discharge circuit;

determine a first discharge time based on a first voltage level of the high-voltage bus;

obtain a second voltage level of the high-voltage bus after the first discharge time; and

deactivate the discharge circuit if a difference between the first voltage level and the second voltage level of the high-voltage bus is less than a threshold value.

15. The vehicle protection system of claim 14 , the discharge controller further comprising an analog to digital converter, wherein the threshold value is a smallest change in a voltage level measurable by the analog to digital converter.

16. The vehicle protection system of claim 14 , wherein the discharge circuit comprises:

a switch coupled to the high-voltage bus and the discharge controller; and

a pulse resistor coupled to the switch and a ground.

17. The vehicle protection system of claim 16 , wherein the discharge controller is configured to deactivate the switch for a recovery time based on an average power handling capacity of the pulse resistor if the difference between the first voltage level and the second voltage level is less than the threshold value.

18. The vehicle protection system of claim 14 , further comprising a lookup table coupled to the discharge controller, the lookup table containing a plurality of discharge times associated with a plurality of possible voltage levels of the high-voltage bus, the discharge controller being configured to obtain the first discharge time from the lookup table based on the first voltage level.

19. The method of claim 1 , further comprising activating the discharge circuit, wherein obtaining the second voltage level comprises obtaining a voltage of the high voltage bus the first discharge time after activating the discharge circuit.

20. The vehicle protection system of claim 14 , wherein the discharge circuit is activated for the first discharge time.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034384/0758 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0211 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0475 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0780 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0187 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0215 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0880 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0670 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0479 →
SECURITY AGREEMENT Recorded Feb 3, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022195/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2008
From: KAPLAN, DANIEL J.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 020851/0027 →
Continuity (1)
Related Publication 20090268354A1 · Oct 29, 2009