IP Library Granted Patent US 9,038,634
Granted Patent B2
US 9,038,634 · App. 13/572,368 · Granted May 26, 2015

Ventilation mask with integrated piloted exhalation valve

Inventors: Enrico Brambilla (Irvine, CA); Joey Aguirre (Laguna Niguel, CA)
Assignee: Breathe Technologies, Inc.
A61M16/0666A61M2210/0618A61M16/0816A61M16/0875A61M16/1045A61M16/0833A61M16/201A61M16/207
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Quick Facts
Patent No.
US 9,038,634
App. No.
13/572,368
Granted
May 26, 2015
Kind
B2
Abstract

In accordance with the present invention, there is provided a mask for achieving positive pressure mechanical ventilation (inclusive of CPAP, ventilator support, critical care ventilation, emergency applications), and a method for a operating a ventilation system including such mask. The mask of the present invention includes a piloted exhalation valve that is used to achieve the target pressures/flows to the patient. The pilot for the valve may be pneumatic and driven from the gas supply tubing from the ventilator. The pilot may also be a preset pressure derived in the mask, a separate pneumatic line from the ventilator, or an electro-mechanical control. The mask of the present invention may further include a heat and moisture exchanger (HME) which is integrated therein.

Claims (74)

1. A respiratory assistance system, comprising:

a flow generator;

a nasal pillows mask; and

a fluid conduit fluidly coupling the flow generator to the nasal pillows mask, and comprising:

a tri-lumen tube which has a generally elliptical, oval-shaped cross-sectional configuration, and is fluidly coupled to the flow generator;

a first bi-lumen tube which has a generally teardrop-shaped cross-sectional configuration, and is fluidly coupled to and extends between the tri-lumen tube and the nasal pillows mask; and

a second bi-lumen tube which has a generally teardrop-shaped cross-sectional configuration, and is fluidly coupled to and extends between the tri-lumen tube and the nasal pillows mask.

2. The respiratory assistance system of claim 1 wherein:

the tri-lumen tube defines a gas delivery lumen, a valve pilot lumen and a pressure sensing lumen which are each fluidly coupled to the flow generator;

the first bi-lumen tube defines a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the tri-lumen tube and the nasal pillows mask, and a pressure sensing lumen which is fluidly coupled to and extends between the pressure sensing lumen of the tri-lumen tube and the nasal pillows mask; and

the second bi-lumen tube defines a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the tri-lumen tube and the nasal pillows mask, and a valve pilot lumen which is fluidly coupled to and extends between the valve pilot lumen of the tri-lumen tube and the nasal pillows mask.

3. The respiratory assistance system of claim 2 further comprising:

a Y-connector which is fluidly coupled to the tri-lumen tube and each of the first and second bi-lumen tubes, the Y-connector being sized and configured to facilitate the fluid coupling of the gas delivery lumen of the tri-lumen tube to the gas delivery lumens of the first and second bi-lumen tubes, facilitate the fluid coupling of the pressure sensing lumens of the tri-lumen tube and the first bi-lumen tube to each other, and facilitate the fluid coupling of the valve pilot lumens of the tri-lumen tube and the second bi-lumen tube to each other;

the Y-connector including at least first and second members which are releasably connectable to each other as allows for the selective detachment and separation of the tri-lumen tube from each of the first and second bi-lumen tubes.

4. The respiratory assistance system of claim 3 wherein:

the Y-connector comprises male and female members;

the male member of the Y-connector is fluidly coupled to the tri-lumen tube;

the female member of the Y-connector is fluidly coupled to each of the first and second bi-lumen tubes; and

the male and female members are configured so as to be releasably attachable to each other only in a manner wherein the pressure sensing lumens of the tri-lumen tube and the first bi-lumen tube are placed into fluid communication with each other, and the valve pilot lumens of the tri-lumen tube and the second bi-lumen tube are placed into fluid communication with each other.

5. The respiratory assistance system of claim 2 wherein the gas delivery lumen of the tri-lumen tube has a generally elliptical, oval shaped cross-sectional configuration, and each of the pressure sensing and valve pilot lumens thereof has a generally circular cross-sectional configuration.

6. The respiratory assistance system of claim 2 wherein:

the gas delivery lumen of each of the first and second bi-lumen tubes has a generally elliptical, oval shaped cross-sectional configuration;

the pressure sensing and valve pilot lumens of respective ones of the first and second bi-lumen tubes each have a generally circular cross-sectional configuration; and

the pressure sensing and valve pilot lumens of the first and second bi-lumen tubes are separated from respective ones of the gas delivery lumens thereof by a corresponding web portion.

7. The respiratory assistance system of claim 6 wherein the nasal pillows mask comprises:

a first connector and a pressure port disposed in side-by-side relation to each other, the first connector having a generally circular cross-sectional configuration;

a second connector and a pilot port disposed in side-by-side relation to each other, the second connector having a generally circular cross-sectional configuration;

the relative orientations between the first connector and the pressure port, the second connector and the pilot port, the gas delivery and pressure sensing lumens of the first bi-lumen tube, and the gas delivery and pilot lumens of the second bi-lumen tube being specifically selected so as to achieve a prescribed offset between the axes of the first and second connectors and corresponding ones of the gas delivery lumens of the first and second bi-lumen tubes when the pressure and pilot ports of the mask are coaxially aligned with respective ones of the pressure sensing and pilot lumens of the first and second bi-lumen tubes, as facilitates the resilient compression of the web portion of each of the first and second bi-lumen tubes when the first and second connectors are advanced into respective ones of the gas delivery lumens of the first and second bi-lumen tubes.

8. The respiratory assistance system of claim 7 wherein:

the relative orientations of the gas delivery and pressure sensing lumens of the first bi-lumen tube are the same as those of the gas delivery and pilot lumens of the second bi-lumen tube; and

the relative orientations of the first connector and the pressure port are the same as those of the second connector and the pilot port.

9. A respiratory assistance system, comprising:

a flow generator;

a nasal pillows mask; and

a fluid conduit fluidly coupling the flow generator to the nasal pillows mask, and comprising:

a tri-lumen tube which defines a gas delivery lumen, a valve pilot lumen and a pressure sensing lumen which are each fluidly coupled to the flow generator;

a first bi-lumen tube which defines a gas delivery lumen and a pressure sensing lumen which are each fluidly coupled to the nasal pillows mask; and

a second bi-lumen tube which defines a gas delivery lumen and a pilot lumen which are each fluidly coupled to the nasal pillows mask; and

a Y-connector which is fluidly coupled to the tri-lumen tube and each of the first and second bi-lumen tubes, the Y-connector being sized and configured to facilitate the fluid coupling of the gas delivery lumen of the tri-lumen tube to the gas delivery lumens of the first and second bi-lumen tubes, facilitate the fluid coupling of the pressure sensing lumens of the tri-lumen tube and the first bi-lumen tube to each other, and facilitate the fluid coupling of the valve pilot lumens of the tri-lumen tube and the second bi-lumen tube to each other;

the Y-connector including at least first and second members which are releasably connectable to each other as allows for the selective detachment and separation of the tri-lumen tube from each of the first and second bi-lumen tubes.

10. The respiratory assistance system of claim 9 wherein:

the Y-connector comprises male and female members;

the male member of the Y-connector is fluidly coupled to the tri-lumen tube;

the female member of the Y-connector is fluidly coupled to each of the first and second bi-lumen tubes; and

the male and female members are configured so as to be releasably attachable to each other only in a manner wherein the pressure sensing lumens of the tri-lumen tube and the first bi-lumen tube are placed into fluid communication with each other, and the valve pilot lumens of the tri-lumen tube and the second bi-lumen tube are placed into fluid communication with each other.

11. The respiratory assistance system of claim 9 wherein:

the gas delivery lumen of each of the first and second bi-lumen tubes has a generally elliptical, oval shaped cross-sectional configuration; and

the pressure sensing and valve pilot lumens of the first and second bi-lumen tubes are separated from respective ones of the gas delivery lumens thereof by a corresponding web portion.

12. The respiratory assistance system of claim 11 wherein the nasal pillows mask comprises:

a first connector and a pressure port disposed in side-by-side relation to each other, the first connector having a generally circular cross-sectional configuration;

a second connector and a pilot port disposed in side-by-side relation to each other, the second connector having a generally circular cross-sectional configuration;

the relative orientations between the first connector and the pressure port, the second connector and the pilot port, the gas delivery and pressure sensing lumens of the first bi-lumen tube, and the gas delivery and pilot lumens of the second bi-lumen tube being specifically selected so as to achieve a prescribed offset between the axes of the first and second connectors and corresponding ones of the gas delivery lumens of the first and second bi-lumen tubes when the pressure and pilot ports of the mask are coaxially aligned with respective ones of the pressure sensing and pilot lumens of the first and second bi-lumen tubes, as facilitates the resilient compression of the web portion of each of the first and second bi-lumen tubes when the first and second connectors are advanced into respective ones of the gas delivery lumens of the first and second bi-lumen tubes.

13. The respiratory assistance system of claim 12 wherein:

the relative orientations of the gas delivery and pressure sensing lumens of the first bi-lumen tube are the same as those of the gas delivery and pilot lumens of the second bi-lumen tube; and

the relative orientations of the first connector and the pressure port are the same as those of the second connector and the pilot port.

14. A respiratory assistance system, comprising:

a flow generator;

a nasal pillows mask; and

a fluid conduit fluidly coupling the flow generator to the nasal pillows mask, and comprising:

a quad-lumen tube which is fluidly coupled to the flow generator and defines a gas delivery lumen, a valve pilot lumen, a pressure sensing lumen and an auxiliary lumen;

a first bi-lumen tube which defines a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the tri-lumen tube and the nasal pillows mask, and a pressure sensing lumen which is fluidly coupled to and extends between the pressure sensing lumen of the tri-lumen tube and the nasal pillows mask; and

a second bi-lumen tube which defines a gas delivery lumen which is fluidly coupled to and extends between the gas delivery lumen of the tri-lumen tube and the nasal pillows mask, and a valve pilot lumen which is fluidly coupled to and extends between the valve pilot lumen of the tri-lumen tube and the nasal pillows mask.

15. The respiratory assistance system of claim 14 further comprising:

a Y-connector which is fluidly coupled to the quad-lumen tube and each of the first and second bi-lumen tubes, the Y-connector being sized and configured to facilitate the fluid coupling of the gas delivery lumen of the quad-lumen tube to the gas delivery lumens of the first and second bi-lumen tubes, facilitate the fluid coupling of the pressure sensing lumens of the quad-lumen tube and the first bi-lumen tube to each other, and facilitate the fluid coupling of the valve pilot lumens of the quad-lumen tube and the second bi-lumen tube to each other.

16. The respiratory assistance system of claim 14 wherein the gas delivery lumen of the quad-lumen tube includes a central portion which has a generally cloverleaf cross-sectional configuration, and an opposed pair of end portions which each have a generally circular cross-sectional configuration.

17. The respiratory assistance system of claim 16 wherein the valve pilot, pressure sensing and auxiliary lumens of the quad-lumen tube are separated from each other by intervals of approximately 120°, and each have a generally circular cross-sectional configuration.

18. The respiratory assistance system of claim 16 wherein the quad-lumen tube includes a reinforcement ribbon which is embedded therein and extends along at least the central portion of the gas delivery lumen thereof.

19. The respiratory assistance system of claim 14 wherein:

the gas delivery lumen of each of the first and second bi-lumen tubes has a generally elliptical, oval shaped cross-sectional configuration; and

the pressure sensing and valve pilot lumens of the first and second bi-lumen tubes are separated from respective ones of the gas delivery lumens thereof by a corresponding web portion.

20. The respiratory assistance system of claim 19 wherein the nasal pillows mask comprises:

a first connector and a pressure port disposed in side-by-side relation to each other, the first connector having a generally circular cross-sectional configuration;

a second connector and a pilot port disposed in side-by-side relation to each other, the second connector having a generally circular cross-sectional configuration;

the relative orientations between the first connector and the pressure port, the second connector and the pilot port, the gas delivery and pressure sensing lumens of the first bi-lumen tube, and the gas delivery and pilot lumens of the second bi-lumen tube being specifically selected so as to achieve a prescribed offset between the axes of the first and second connectors and corresponding ones of the gas delivery lumens of the first and second bi-lumen tubes when the pressure and pilot ports of the mask are coaxially aligned with respective ones of the pressure sensing and pilot lumens of the first and second bi-lumen tubes, as facilitates the resilient compression of the web portion of each of the first and second bi-lumen tubes when the first and second connectors are advanced into respective ones of the gas delivery lumens of the first and second bi-lumen tubes.

Assignments (11)
RELEASE OF SECURITY INTEREST (DATED OCTOBER 11, 2019) Recorded Dec 14, 2021
From: JPMORGAN CHASE BANK, N.A.
To: BREATHE TECHNOLOGIES, INC.; HILL-ROM SERVICES, INC.; ALLEN MEDICAL SYSTEMS, INC.; WELCH ALLYN, INC.; HILL-ROM, INC.; VOALTE, INC.; BARDY DIAGNOSTICS, INC.; HILL-ROM HOLDINGS, INC.
Reel/Frame 058516/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 9, 2019
From: SOLAR CAPITAL LTD.
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 050314/0707 →
TERMINATION OF PATENT SECURITY AGREEMENT Recorded Mar 1, 2018
From: SOLAR CAPITAL LTD.
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 045484/0302 →
SECURITY INTEREST Recorded Jan 8, 2018
From: BREATHE TECHNOLOGIES, INC.
To: SOLAR CAPITAL LTD.
Reel/Frame 045020/0420 →
SHORT-FORM PATENT SECURITY AGREEMENT Recorded Mar 27, 2017
From: BREATHE TECHNOLOGIES, INC.
To: SOLAR CAPITAL LTD.
Reel/Frame 042097/0776 →
MERGER Recorded Mar 24, 2017
From: BREATHE TECHNOLOGIES, INC.
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 041735/0563 →
SHORT-FORM PATENT SECURITY AGREEMENT Recorded Dec 29, 2016
From: BREATHE TECHNOLOGIES, INC.
To: SOLAR CAPITAL LTD.
Reel/Frame 041222/0174 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2015
From: TRIPLEPOINT CAPITAL LLC
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 037071/0207 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 033453 FRAME: 0074. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Sep 17, 2014
From: BREATHE TECHNOLOGIES, INC.
To: TRIPLEPOINT CAPITAL LLC
Reel/Frame 033763/0523 →
SECURITY INTEREST Recorded Jul 31, 2014
From: BREATHE TECHNOLOGIES, INC.
To: TRIPLEPOINTCAPITAL LLC
Reel/Frame 033453/0074 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2012
From: AGUIRRE, JOEY; BRAMBILLA, ENRICO
To: BREATHE TECHNOLOGIES, INC.
Reel/Frame 028793/0374 →
Continuity (5)
Continuation In Part 13411407 · Mar 2, 2012
Continuation 13411348 · Mar 2, 2012
Provisional Application 61499950 · Jun 22, 2011
Provisional Application 61512750 · Jul 28, 2011
Related Publication 20120325218A1 · Dec 27, 2012